Patents by Inventor Akinobu Hira

Akinobu Hira has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11952474
    Abstract: Expanded beads are those including a mixture of an olefin-based thermoplastic elastomer and a polyethylene-based resin, wherein a melt flow rate MFR(I) of the olefin-based thermoplastic elastomer is 2-10 g/10 min; a difference ((MFR(II))?(MFR(I))) between a melt flow rate MFR(II) of the polyethylene-based resin and the melt flow rate MFR(I) of the olefin-based thermoplastic elastomer is 1-35 g/10 min; and a content of the polyethylene-based resin in the mixture is 3-40% by weight.
    Type: Grant
    Filed: October 2, 2019
    Date of Patent: April 9, 2024
    Assignee: JSP Corporation
    Inventors: Shota Takagi, Akinobu Hira
  • Publication number: 20240076464
    Abstract: Polyethylene resin foamed particles according to the present invention are obtained by using, as a base material resin, a non-crosslinked linear low density polyethylene. The linear low density polyethylene is a copolymer of ethylene and an ?-olefin having 8 carbon atoms, and has a melt flow rate and a density in specified ranges. The foamed particle has an average foam size within a specified range, and has a crystal structure that causes an intrinsic peak and a high temperature peak to appear in the first round of a DSC curve obtained under a specific condition. The total fusion heat quantity (?H1) determined from the sum total of a fusion heat quantity (?Hi) of the intrinsic peak and the fusion heat quantity (?Hh) of the high temperature peak is within a specified range.
    Type: Application
    Filed: March 3, 2022
    Publication date: March 7, 2024
    Inventors: TATSUYA HAYASHI, AKINOBU HIRA
  • Publication number: 20230203263
    Abstract: A molded article of polyolefin-based resin expanded beads having excellent appearance and further suppressed color unevenness is provided. Polyolefin-based resin expanded beads obtained by expanding polyolefin-based resin particles including one or two or more metal borates selected from zinc borate and magnesium borate, wherein the particles of the metal borate has an arithmetic average particle diameter based on the number of 1 ?m or more, and a number rate of the particles of the metal borate having a particle diameter of 5 ?m or more is 20% or less.
    Type: Application
    Filed: March 9, 2020
    Publication date: June 29, 2023
    Applicant: JSP CORPORATION
    Inventors: Takumi SAKAMURA, Naoki MOCHIDA, Akinobu HIRA
  • Patent number: 11458710
    Abstract: A laminated article includes a thermoplastic resin expanded beads molded layer A having a volume Va and a tensile modulus TMa which is 2 to 100 MPa, and a thermoplastic elastomer expanded beads molded layer B having a volume Vb and a tensile modulus TMb which is 0.05 MPa or more and less than 2 MPa, the layers A and B being laminated and bonded to each other. Va:Vb is 90:10 to 50:50 and TMb/TMa is 0.025 or less.
    Type: Grant
    Filed: July 12, 2019
    Date of Patent: October 4, 2022
    Assignee: JSP CORPORATION
    Inventors: Shota Takagi, Akinobu Hira
  • Publication number: 20220235216
    Abstract: The present invention relates to cylindrical expanded thermoplastic elastomer beads provided with through-holes, the expanded thermoplastic elastomer beads including a core layer in an foamed state constituted of a base polymer containing a thermoplastic elastomer and a cover layer covering the core layer and constituted of a thermoplastic polymer, wherein a coefficient of dynamic friction of the thermoplastic polymer is 0.8 or less, and a difference between a melting point (Tmc) of the base polymer and a melting point (Tms) of the thermoplastic polymer is ?20° C. or more and 20° C. or less.
    Type: Application
    Filed: April 23, 2020
    Publication date: July 28, 2022
    Inventors: Shota TAKAGI, Akinobu HIRA
  • Publication number: 20210395481
    Abstract: Expanded beads are those including a mixture of an olefin-based thermoplastic elastomer and a polyethylene-based resin, wherein a melt flow rate MFR(I) of the olefin-based thermoplastic elastomer is 2-10 g/10 min; a difference ((MFR(II))?(MFR(I))) between a melt flow rate MFR(II) of the polyethylene-based resin and the melt flow rate MFR(I) of the olefin-based thermoplastic elastomer is 1-35 g/10 min; and a content of the polyethylene-based resin in the mixture is 3-40% by weight.
    Type: Application
    Filed: October 2, 2019
    Publication date: December 23, 2021
    Inventors: Shota TAKAGI, Akinobu HIRA
  • Publication number: 20210300005
    Abstract: A laminated article includes a thermoplastic resin expanded beads molded layer A having a volume Va and a tensile modulus TMa which is 2 to 100 MPa, and a thermoplastic elastomer expanded beads molded layer B having a volume Vb and a tensile modulus TMb which is 0.05 MPa or more and less than 2 MPa, the layers A and B being laminated and bonded to each other. Va:Vb is 90:10 to 50:50 and TMb/TMa is 0.025 or less.
    Type: Application
    Filed: July 12, 2019
    Publication date: September 30, 2021
    Applicant: JSP CORPORATION
    Inventors: Shota TAKAGi, Akinobu HIRA
  • Publication number: 20210189089
    Abstract: A polyamide-based resin expanded bead comprising a foam layer formed by expanding a polyamide-based resin, wherein on a first DSC curve and a second DSC curve, the first DSC curve has a melting peak (intrinsic peak) having a peak top temperature on a low temperature side equal to or lower than a peak top temperature of a melting peak of the second DSC curve and a melting peak (high temperature peak) having a peak top temperature on a high temperature side exceeding the peak top temperature of the second DSC curve, and, the peak top temperature of the melting peak of the second DSC curve is 180° C. or higher and 280° C. or lower, and the polyamide-based resin expanded bead has an apparent density of 10 to 300 kg/m3 and a closed cell ratio of 85% or more.
    Type: Application
    Filed: September 4, 2019
    Publication date: June 24, 2021
    Inventors: Tatsuya HAYASHI, Akinobu HIRA
  • Patent number: 9410025
    Abstract: An inorganic filler-containing, polyolefin-based resin expanded bead having an expanded core layer of a first polyolefin-based resin, and a cover layer of a second polyolefin-based resin that covers the expanded core layer, wherein a weight ratio of the cover layer to the expanded core layer is 1:99 to 20:80, the expanded core layer contains an inorganic filler in a weight percentage amount of 5 to 90%, and the cover layer contains no inorganic filler or contains an inorganic filler in a weight percentage amount lower than that in the expanded core layer.
    Type: Grant
    Filed: November 28, 2014
    Date of Patent: August 9, 2016
    Assignee: JSP CORPORATION
    Inventors: Shota Takagi, Akinobu Hira, Kazutoshi Sasaki
  • Publication number: 20150158990
    Abstract: An inorganic filler-containing, polyolefin-based resin expanded bead having an expanded core layer of a first polyolefin-based resin, and a cover layer of a second polyolefin-based resin that covers the expanded core layer, wherein a weight ratio of the cover layer to the expanded core layer is 1:99 to 20:80, the expanded core layer contains an inorganic filler in a weight percentage amount of 5 to 90%, and the cover layer contains no inorganic filler or contains an inorganic filler in a weight percentage amount lower than that in the expanded core layer.
    Type: Application
    Filed: November 28, 2014
    Publication date: June 11, 2015
    Inventors: Shota TAKAGI, Akinobu HIRA, Kazutoshi SASAKI
  • Patent number: 7560498
    Abstract: A process of producing a foamed molding, wherein expanded, substantially non-crosslinked polypropylene-based resin beads are heated in a mold to fuse-bond the beads together into a unitary body. Each of the expanded beads has been surface-modified with an organic peroxide.
    Type: Grant
    Filed: January 17, 2006
    Date of Patent: July 14, 2009
    Assignee: JSP Corporation
    Inventors: Hidehiro Sasaki, Akinobu Hira, Keiichi Hashimoto, Hisao Tokoro
  • Patent number: 7531116
    Abstract: A process of producing a foamed molding, wherein expanded, substantially non-crosslinked polypropylene-based resin beads are heated in a mold to fuse-bond the beads together into a unitary body. Each of the expanded beads has been surface-modified with an organic peroxide.
    Type: Grant
    Filed: October 31, 2002
    Date of Patent: May 12, 2009
    Assignee: JSP Corporation
    Inventors: Hidehiro Sasaki, Akinobu Hira, Keiichi Hashimoto, Hisao Tokoro, Mitsuru Shinohara, Tomoo Tokiwa
  • Publication number: 20070197673
    Abstract: A process for the production of expanded beads, including kneading a base resin containing a polypropylene resin and having a tensile modulus of at least 1,200 MPa together with a mixture of a coloring agent and a thermoplastic polymer having a tensile modulus lower than that of the base resin to form a kneaded mixture including a matrix of the base resin and a multiplicity of domains dispersed in the matrix and each containing the thermoplastic polymer and the coloring agent. The kneaded mixture is formed into resin particles, then treated with an organic peroxide to modify surfaces of the resin particles therewith. Foaming and expanding of the surface-modified resin particles gives expanded beads having an inside region surrounded by a surface region. The heat of fusion of a high temperature peak of the surface region is lower than that of the inside region.
    Type: Application
    Filed: April 25, 2007
    Publication date: August 23, 2007
    Applicant: JSP CORPORATION
    Inventors: Keiichi Hashimoto, Akinobu Hira, Hidehiro Sasaki
  • Patent number: 7259189
    Abstract: A process for the production of expanded beads, including kneading a base resin containing a polypropylene resin and having a tensile modulus of at least 1,200 MPa together with a mixture of a coloring agent and a thermoplastic polymer having a tensile modulus lower than that of the base resin to form a kneaded mixture including a matrix of the base resin and a multiplicity of domains dispersed in the matrix and each containing the thermoplastic polymer and the coloring agent. The kneaded mixture is formed into resin particles, then treated with an organic peroxide to modify surfaces of the resin particles therewith. Foaming and expanding of the surface-modified resin particles gives expanded beads having an inside region surrounded by a surface region. The heat of fusion of a high temperature peak of the surface region is lower than that of the inside region.
    Type: Grant
    Filed: May 28, 2004
    Date of Patent: August 21, 2007
    Assignee: JSP Corporation
    Inventors: Keiichi Hashimoto, Akinobu Hira, Hidehiro Sasaki
  • Patent number: 7182896
    Abstract: A composite foamed polypropylene resin molding including a plurality of sections which are fuse-bonded to each other, at least two of which differ from each other in color, apparent density, composition and/or mechanical strengths, each of which is formed from expanded polypropylene resin beads, and each of which shows a high temperature endothermic peak in a DSC curve thereof. At least one of the sections satisfies conditions (d) to (f) at the same time: (d) to be formed from specific expanded polypropylene resin beads of a base resin having a tensile modulus of at least 1,200 MPa, (e) to have an apparent density D2 of 10–500 g/L, and (f) to have such a high temperature endothermic peak with a calorific of E2 J/g, wherein D2 and E2 have the relationship 20?0.020×D2?E2?65?0.100×D2.
    Type: Grant
    Filed: March 19, 2003
    Date of Patent: February 27, 2007
    Assignee: JSP Corporation
    Inventors: Akinobu Hira, Keiichi Hashimoto, Hidehiro Sasaki
  • Publication number: 20070026218
    Abstract: A composite foamed polypropylene resin molding including a plurality of sections which are fuse-bonded to each other, at least two of which differ from each other in color, apparent density, composition and/or mechanical strengths, each of which is formed from expanded polypropylene resin beads, and each of which shows a high temperature endothermic peak in a DSC curve thereof. At least one of the sections satisfies conditions (d) to (f) at the same time: (d) to be formed from specific expanded polypropylene resin beads of a base resin having a tensile modulus of at least 1,200 MPa, (e) to have an apparent density D2 of 10-500 g/L, and (f) to have such a high temperature endothermic peak with a calorific of E2 J/g, wherein D2 and E2 have the relationship 20?0.020×D2?E2?65?0.100×D2.
    Type: Application
    Filed: September 29, 2006
    Publication date: February 1, 2007
    Inventors: Akinobu Hira, Keiichi Hashimoto, Hidehiro Sasaki
  • Publication number: 20060116434
    Abstract: A process of producing a foamed molding, wherein expanded, substantially non-crosslinked polypropylene-based resin beads are heated in a mold to fuse-bond the beads together into a unitary body. Each of the expanded beads has been surface-modified with an organic peroxide.
    Type: Application
    Filed: January 17, 2006
    Publication date: June 1, 2006
    Applicant: JSP Corporation
    Inventors: Hidehiro Sasaki, Akinobu Hira, Keiichi Hashimoto, Hisao Tokoro, Mitsuru Shinohara, Tomoo Tokiwa
  • Patent number: 6956067
    Abstract: Expanded, substantially non-crosslinked polypropylene resin beads capable of producing a high rigidity foamed molding at a relatively low temperature. The beads are produced by a process including a step of dispersing substantially non-crosslinked polypropylene resin particles in a dispersing medium containing an organic peroxide to obtain a dispersion, a step of heating the dispersion to decompose the organic peroxide and to modify the surface of the surface-modified polypropylene resin particles, and a step of expanding the non-crosslinked, surface-modified polypropylene resin particles using a blowing agent.
    Type: Grant
    Filed: March 6, 2003
    Date of Patent: October 18, 2005
    Assignee: JSP Corporation
    Inventors: Hidehiro Sasaki, Akinobu Hira, Keiichi Hashimoto, Hisao Tokoro
  • Publication number: 20050158536
    Abstract: An expansion-molded article (foamed body) produced by using foamed and expanded beads, and having open voids has sound absorbing qualities, and can be used as a sound absorbing material. However, a sound absorbing material comprising such an expansion-molded article has been unable to attain a high sound absorption coefficient in a wide acoustic frequency range. The invention relates to a molded article produced by using resin particles, and having sound absorbing qualities. The resin particles used have through hole(s) and a porosity of 45 to 80% in a most densely packed state. The void content of the molded article is 10 to 60%, and the bulk density thereof is 0.01 to 0.6 g/cm3.
    Type: Application
    Filed: January 10, 2005
    Publication date: July 21, 2005
    Inventors: Hisao Tokoro, Hiroshi Yamazaki, Satoru Shioya, Mitsuru Shinohara, Akinobu Hira
  • Publication number: 20050153134
    Abstract: A process for preparing thermoplastic resin pellets, including extruding a melt of a thermoplastic resin into a gas phase through a die in the form of strands, immersing the strands in a bath containing water and a surfactant to cool the strands, taking the cooled strands out of the bath, and cutting the taken-out strands into pellets.
    Type: Application
    Filed: December 29, 2004
    Publication date: July 14, 2005
    Inventors: Hidehiro Sasaki, Akinobu Hira, Tomoo Tokiwa