Patents by Inventor Akinobu Shiga
Akinobu Shiga has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 4412049Abstract: A process for producing highly stereoregular .alpha.-olefin polymers which comprises polymerizing .alpha.-olefins in the presence of a catalyst system comprising:(A) a solid catalyst obtained by contact reaction between(a) a solid product prepared by reacting an organo-magnesium compound with at least one of halogenated silicon compound (I) and halogenated aluminum compound (II) in a solvent and(b) a titanium compound having both titanium-aryloxy and titanium-halogen linkages, and(B) an organo-aluminum compound as an activating agent.Type: GrantFiled: January 10, 1983Date of Patent: October 25, 1983Assignee: Sumitomo Chemical Company, LimitedInventors: Akinobu Shiga, Yukio Naito, Toshio Sasaki, Junpei Kojima, Hiroshi Yoshioka
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Patent number: 4382065Abstract: In a fluidized bed apparatus intended to fluidize solid particles by means of ascending stream gas, the improvement for reducing solid particles entrained from the apparatus, which comprises placing an internal in a free board of the apparatus so that the projected area ratio is not less than 0.8, and the opening proportion to the free board cross-sectional area is within 0.3 to 0.9.Type: GrantFiled: September 23, 1981Date of Patent: May 3, 1983Assignee: Sumitomo Chemical Company, LimitedInventors: Akinobu Shiga, Masahiro Kakugo, Koji Yamada, Hajime Sadatoshi
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Patent number: 4367322Abstract: In a process for producing propylene copolymer containing about 80 to 99 mol % propylene and about 1 to 20 mol % ethylene and/or an .alpha.-olefin having 4 to 18 carbon atoms using a Ziegler-Natta catalyst, the improvement which comprises said Ziegler-Natta catalyst comprising:(A) titanium trichloride prepared by reducing titanium tetrachloride with an organoaluminum compound and activating the product; and(B) an organoaluminum compound;with the molar ratio of (B)/(A) being about 20 to 100.Type: GrantFiled: August 10, 1981Date of Patent: January 4, 1983Assignee: Sumitomo Chemical Company, Ltd.Inventors: Akinobu Shiga, Kiyoshi Matsuyama, Masahiro Kakugo, Yukio Naito, Akira Nunose, Masaharu Nishioka
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Patent number: 4364851Abstract: A process for producing an olefin polymer by polymerizing an olefin with a catalyst system comprising an organoaluminum compound and a supported catalyst component prepared by using as the carrier a solid product obtained by the reaction of an organomagnesium compound with an aluminum halide compound and/or a silicon halide compound, by heating a liquid ether complex of titanium trichloride in the presence of said carrier, and further reacting the resulting titanium trichloride-containing solid product with titanium tetrachloride. By this process, the olefin polymer having a broad molecular weight distribution suitable for flow molding or extrusion molding is produced.Type: GrantFiled: January 21, 1980Date of Patent: December 21, 1982Assignee: Sumitomo Chemical Company, LimitedInventors: Akinobu Shiga, Yoshiharu Fukui, Toshio Sasaki, Masahisa Okawa, Hideaki Matsu-Ura, Yasuharu Yamada
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Patent number: 4355144Abstract: In a process for producing polypropylene comprising polymerizing propylene in the presence of hydrogen and a catalyst system comprising (A) titanium trichloride obtained by reducing titanium tetrachloride with an organoaluminum compound and reacting the reduced solid with an ether represented by the formula:R.sup.1 -O-R.sup.2wherein R.sup.1 and R.sup.2 are defined hereinbefore, and a halogen compound selected from the group consisting of (i) halogen or interhalogen compounds of the formula, X.sup.1 X.sup.2.sub.a (wherein X.sup.1, X.sup.2 and a are defined hereinbefore), (ii) titanium halides, and (iii) organic halogen compounds, simultaneously or successively and (B) an organoaluminum compound, the improvement which comprises supplying ethylene together with propylene to the polymerization system such that the ethylene concentration in the vapor phase of the system based on the total amount of propylene, ethylene and hydrogen in the vapor phase of the system is 0.15 to 1.Type: GrantFiled: April 24, 1981Date of Patent: October 19, 1982Assignee: Sumitomo Chemical Company LimitedInventors: Akinobu Shiga, Kiyoshi Matsuyama, Masahiro Kakugo, Yukio Naito, Seiichiro Ima, Katsuyoshi Yamashita
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Patent number: 4337326Abstract: A process for producing a propylene-ethylene block copolymer by subjecting propylene and ethylene to three-step polymerization using a stereoregular polymerization catalyst, which comprises in the first step polymerizing propylene alone or a propylene/ethylene mixture so that the average ethylene/propylene reaction ratio is 6/94 or less, thereby polymerizing 60 to 95% by weight of the total polymerization amount, in the second step polymerizing a propylene/ethylene mixture so that the average ethylene/propylene reaction ratio is 25/75 to 67/33, thereby polymerizing 1 to 20% by weight of the total polymerization amount, and in the third step polymerizing a propylene/ethylene mixture so that the average ethylene/propylene reaction ratio is 76/24 to 89/11, thereby polymerizing 4 to 35% by weight of the total polymerization amount, wherein in the second and third steps, ethylene alone is supplied thereby gradually decreasing the amount of propylene in the polymerization system from the first step to the succeedinType: GrantFiled: October 8, 1980Date of Patent: June 29, 1982Assignee: Sumitomo Chemical Company, LimitedInventors: Akinobu Shiga, Masahiro Kakugo, Hajime Sadatoshi, Kazuki Wakamatsu, Hiroshi Yoshioka
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Patent number: 4304892Abstract: A process for producing a solid titanium trichloride catalyst which comprisesat a temperature of -40.degree. C. to 40.degree. C. mixing titanium tetrachloride with an organo-aluminum compound of the formula (I):AlR.sub.n X.sub.3-n (I)wherein R has up to 10 carbon atoms and is an aliphatic hydrocarbon group which may be straight chain, branched chain or cyclic, or an aromatic hydrocarbon group; X is a halogen atom or a hydrogen atom; and n is a number satisfying the relation, 1.5.ltoreq.n.ltoreq.3;in the presence of an ether compound of the formula (II):R.sup.2 OR.sup.3 (II)wherein R.sup.2 and R.sup.3, which may be the same or different, each is an alkyl group, an aralkyl group or an alkenyl group, each having up to 10 carbon atoms, to reduce the titanium tetrachloride; maintaining the mixed solution at a temperature of 10.degree. C. to 50.degree. C.Type: GrantFiled: July 8, 1980Date of Patent: December 8, 1981Assignee: Sumitomo Chemical Co., Ltd.Inventors: Akinobu Shiga, Yoshiharu Fukui, Kazuhiro Matsumura, Toshio Sasaki, Masahisa Okawa
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Patent number: 4283463Abstract: A molded product of polypropylene having an isotactic pentad fraction of the boiling heptane insoluble portion of at least about 0.955 and a boiling heptane solubles content of about 2.0 to 9.0% by weight. The molded products include a stretched film, insulating materials for electrical equipment, etc.Type: GrantFiled: December 13, 1979Date of Patent: August 11, 1981Assignee: Sumitomo Chemical Company, LimitedInventors: Akinobu Shiga, Kiyoshi Matsuyama, Masahiro Kakugo, Yukio Naito, Seiichiro Ima
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Patent number: 4279776Abstract: A catalyst system prepared by mixing components (A), (B) and (C):(A) a solid titanium component prepared from an organo-magnesium compound, a silicon halide compound and/or an aluminum halide compound, an electron donor and TiCl.sub.4,(B) an organoaluminum activator, and(C) an electron donor.Type: GrantFiled: April 14, 1980Date of Patent: July 21, 1981Assignee: Sumitomo Chemical Company, LimitedInventors: Akinobu Shiga, Yoshiharu Fukui, Katsumi Hanji, Toshio Sasaki, Masahisa Okawa, Hideaki Matsuura, Yasuharu Yamada
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Patent number: 4273905Abstract: A process for producing a propylene polymer or copolymer which comprises polymerizing (a) propylene or (b) a mixture of propylene and another unsaturated hydrocarbon monomer in liquid propylene in the presence of a catalyst system of(A) a specified titanium trichloride composition obtained by reducing titanium tetrachloride with an organoaluminum compound and activating the product;(B) an organoaluminum compound having the general formulaR.sub.2 AlXwherein R represents an alkyl group or an aralkyl group, each containing up to 18 carbon atoms, and X represents a halogen atom; and(C) an unsaturated carboxylic acid ester; while adjusting the amount of the polymer produced to at least 8,000 g per gram of the titanium trichloride composition.Type: GrantFiled: January 8, 1979Date of Patent: June 16, 1981Assignee: Sumitomo Chemical Co., Ltd.Inventors: Mamoru Asada, Akinobu Shiga, Kiyoshi Matsuyama, Masahiro Kakugo
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Patent number: 4259461Abstract: An improved process for producing propylene-ethylene block copolymer is disclosed utilizing a catalyst system comprising (A) a titanium trichloride solid catalyst obtained by reducing titanium tetrachloride with an organoaluminum compound and activating, (B) an organoaluminum compound, and optionally, (C) an electron donor.Type: GrantFiled: May 22, 1979Date of Patent: March 31, 1981Assignee: Sumitomo Chemical Company, LimitedInventors: Akinobu Shiga, Masahiro Kakugo, Yoshiharu Fukui, Koji Yamada, Hajime Sadatoshi, Kazuki Wakamatsu, Hiroshi Yoshioka
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Patent number: 4254237Abstract: A process for producing propylene-ethylene block copolymers by a three-step polymerization technique using a stereoregular catalyst, characterized in that the first-step polymerization is carried out by supplying propylene alone or a propylene/ethylene mixture so that the ethylene/propylene reaction ratio is 6/94 or less, thereby polymerizing 60 to 95% by weight of the total polymerization amount, the second-step polymerization is carried out by supplying a propylene/ethylene mixture so that the ethylene/propylene reaction ratio is 15/85 to 79/21, thereby polymerizing 1 to 20% by weight of the total polymerization amount, and the third-step polymerization is carried out by supplying a propylene/ethylene mixture so that the ethylene/propylene reaction ratio is 50/50 to 89/11, thereby polymerizing 4 to 35% by weight of the total polymerization amount, with the ethylene/propylene reaction ratio in the third step made larger than that in the second step.Type: GrantFiled: April 16, 1979Date of Patent: March 3, 1981Assignee: Sumitomo Chemical Company, LimitedInventors: Akinobu Shiga, Masahiro Kakugo, Hajime Sadatoshi, Kazuki Wakamatsu, Hiroshi Yoshioka
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Patent number: 4246135Abstract: A process for producing a solid titanium trichloride catalyst which comprisesat a temperature of -40.degree. C. to 40.degree. C. mixing titanium tetrachloride with an organo-aluminum compound of the formula (I):AlR.sub.n X.sub.3-n (I)wherein R has up to 10 carbon atoms and is an aliphatic hydrocarbon group which may be straight chain, branched chain or cyclic, or an aromatic hydrocarbon group; X is a halogen atom or a hydrogen atom; and n is a number satisfying the relation, 1.5.ltoreq.n.ltoreq.3; in the presence of an ether compound of the formula (II):R.sup.2 OR.sup.3 (II)wherein R.sup.2 and R.sup.3, which may be the same or different, each is an alkyl group, an aralkyl group or an alkenyl group, each having up to 10 carbon atoms, to reduce the titanium tetrachloride; maintaining the mixed solution at a temperature of 10.degree. C. to 50.degree. C.Type: GrantFiled: May 23, 1979Date of Patent: January 20, 1981Assignee: Sumitomo Chemical Company, LimitedInventors: Akinobu Shiga, Yoshiharu Fukui, Kazuhiro Matsumura, Toshio Sasaki, Masahisa Okawa
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Patent number: 4243786Abstract: A solid catalyst for polymerization of olefins prepared by treatment of a titanium trichloride composition with a mixture of (1) a halogen, an interhalogen compound or a halogenated hydrocarbon compound, and (2) an ether which, in combination with organoaluminum compounds as activators, can be used to polymerize olefins for the efficient production of highly crystalline olefin polymers.Type: GrantFiled: April 13, 1979Date of Patent: January 6, 1981Assignee: Sumitomo Chemical Co., Ltd.Inventors: Akinobu Shiga, Yoshiharu Fukui, Kazuhiro Matsumura, Toshio Sasaki, Masahisa Okawa
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Patent number: 4235984Abstract: .alpha.-Olefin polymers of high stereoregularity are prepared by polymerizing the .alpha.-olefin with a catalyst prepared by mixing components (A), (B) and (C):(A) a solid titanium component prepared from an organo-magnesium compound, a silicon halide compound and/or an aluminum halide compound, an electron donor and TiCl.sub.4,(B) an organoaluminum activator, and(C) an electron donor.Type: GrantFiled: February 12, 1979Date of Patent: November 25, 1980Assignee: Sumitomo Chemical Company, LimitedInventors: Akinobu Shiga, Yoshiharu Fukui, Katsumi Hanji, Toshio Sasaki, Masahisa Okawa, Hideaki Matsuura, Yasuharu Yamada
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Patent number: 4217432Abstract: A solid catalyst for olefin polymerization which is obtained by the catalytic treatment of a titanium trichloride composition with a mixture of a halogenated hydrocarbon and an ether, the composition being produced by subjecting a solid reduction product, which is obtained by reduction of titanium tetrachloride with an organo-aluminum compound, to heat treatment or to catalytic treatment with a specific organo-aluminum compound, aluminum halide, an ether and the like. In the polymerization of an olefin, combined catalyst systems of this solid catalyst and organo-aluminum compounds as activators can be used for efficient production of olefin polymers having a high crystallinity.Type: GrantFiled: August 2, 1978Date of Patent: August 12, 1980Assignee: Sumitomo Chemical Company, LimitedInventors: Akinobu Shiga, Yoshiharu Fukui, Kazuhiro Matsumura, Toshio Sasaki, Masahisa Ohkawa
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Patent number: 4195145Abstract: A process for purifying propylene homopolymers or copolymers which comprises:(i) polymerizing or copolymerizing propylene with other unsaturated hydrocarbon monomers in liquid propylene in the presence of a catalyst system consisting essentially of (a) an activated titanium trichloride obtained by reducing titanium tetrachloride with an organo-aluminum compound followed by activation and (b) an organo-aluminum compound;(ii) introducing the resulting polymer slurry into an upper portion of a counter-current washing tower to counter-currently contact the polymer slurry with a C.sub.3 -C.sub.8 alcohol and liquid propylene, whereby said catalyst is deactivated and at the same time the propylene homopolymers or copolymers dissolved in the polymer slurry and the catalyst are removed by washing, wherein said alcohol is used in an amount 0.Type: GrantFiled: November 13, 1978Date of Patent: March 25, 1980Assignee: Sumitomo Chemical Company, LimitedInventors: Akinobu Shiga, Kiyoshi Matsuyama, Masahiro Kakugo, Takatoshi Suzuki
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Patent number: 4183824Abstract: A method for preparing a solid catalyst comprising reacting a titanium trichloride composition with a mixture of(1) an ether compound and carbon atom and represented by the general formula (IV): ##STR1## wherein R.sup.5, R.sup.6 and R.sup.7, which may be the same or different, each has up to 18 carbon atoms and represents an aliphatic hydrocarbon group, which may be straight chain, branched chain or cyclic, or an aromatic hydrocarbon group, with at least one of R.sup.5, R.sup.6 and R.sup.7 being an aromatic hydrocarbon group, with at least one of R.sup.5, R.sup.6 and R.sup.7 being an aromatic hydrocarbon group, the amount of the hydrocarbon compound being about 0.01 to about 10 moles per mole of titanium trichloride in the titanium trichloride composition; and/or(2) (b) an organic sulfur compound represented by the general formulas (VI) and (VIII):R.sup.9 --S--S--R.sup.10 (V)HS--(CH.sub.2).sub.d --SH (VI)wherein each of R.sup.9 and R.sup.Type: GrantFiled: March 10, 1978Date of Patent: January 15, 1980Assignee: Sumitomo Chemical Company, LimitedInventors: Akinobu Shiga, Yoshiharu Fukui, Kazuhiro Matsumura, Toshio Sasaki, Masahisa Okawa
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Patent number: 4182852Abstract: In a process for producing a propylene homopolymer or copolymer which comprises polymerizing propylene or copolymerizing propylene and at least one other unsaturated hydrocarbon monomer in liquid propylene using a catalyst comprising activated titanium trichloride and an organo-aluminum compound, the activated titanium trichloride being prepared by reducing titanium tetrachloride with an organo-aluminum compound followed by activation, introducing the polymer slurry produced into the top of a counter-current washing tower, and washing the slurry by bringing the slurry into counter-current contact with liquid propylene which is introduced into the bottom of the washing tower, the improvement which comprises refining the homopolymer or copolymer of propylene by feeding (a) an alcohol having 3 to 8 carbon atoms in a molar amount of about 0.Type: GrantFiled: February 27, 1978Date of Patent: January 8, 1980Assignee: Sumitomo Chemical Company, LimitedInventors: Akinobu Shiga, Kiyoshi Matsuyama, Masahiro Kakugo, Takatoshi Suzuki
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Patent number: 4165298Abstract: A solid catalyst for polymerization of olefins prepared by treatment of a titanium trichloride composition with a mixture of (1) a halogen, an interhalogen compound or a halogenated hydrocarbon compound, and (2) an ether which, in combination with organoaluminum compounds as activators, can be used to polymerize olefins for the efficient production of highly crystalline olefin polymers.Type: GrantFiled: September 8, 1977Date of Patent: August 21, 1979Assignee: Sumitomo Chemical Company, LimitedInventors: Akinobu Shiga, Yoshiharu Fukui, Kazuhiro Matsumura, Toshio Sasaki, Masahisa Okawa