Patents by Inventor Akio Fukuoka

Akio Fukuoka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7334318
    Abstract: A method of manufacturing an inexpensive fine resistor which do not require dimensional classifications of discrete substrates is disclosed. The method eliminates a process of replacing a mask according to a dimensional ranking of each discrete substrate. The method includes: dividing an insulated substrate sheet along a first slit dividing portion and a second dividing portion perpendicular to the first dividing portion; forming a top electrode layer on a top face of the discrete substrate; forming a resistor layer such that a part of the resistor layer overlaps the top electrode layer; forming protective layers so as to cover the resistor layer; and forming side electrode layer on a side face of the discrete substrate such that the side electrode layer is electrically coupled to the top electrode layer.
    Type: Grant
    Filed: January 18, 2005
    Date of Patent: February 26, 2008
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Masato Hashimoto, Yoshiro Morimoto, Akio Fukuoka, Hiroaki Kaito, Hiroyuki Saikawa, Toshiki Matsukawa, Junichi Hayase
  • Patent number: 7188404
    Abstract: An inexpensive fine resistor which do not require dimensional classifications of discrete substrates, eliminating a process of replacing a mask according to a dimensional ranking of each discrete substrate as in the prior art. The resistor includes discrete substrate made into pieces by dividing an insulated substrate sheet along a first slit dividing portion and a second dividing portion perpendicular to the first dividing portion; top electrode layer formed on a top face of discrete substrate; resistor layer formed such that a part of resistor layer overlaps top electrode layer; protective layers formed so as to cover resistor layer; side electrode layer formed on a side face of discrete substrate such that side electrode layer is electrically coupled to top electrode layer.
    Type: Grant
    Filed: January 18, 2005
    Date of Patent: March 13, 2007
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Masato Hashimoto, Yoshiro Morimoto, Akio Fukuoka, Hiroaki Kaito, Hiroyuki Saikawa, Toshiki Matsukawa, Junichi Hayase
  • Patent number: 7165315
    Abstract: An inexpensive fine resistor which do not require dimensional classifications of discrete substrates, eliminating a process of replacing a mask according to a dimensional ranking of each discrete substrate as in the prior art. The resistor includes discrete substrate made into pieces by dividing an insulated substrate sheet along a first slit dividing portion and a second dividing portion perpendicular to the first dividing portion; top electrode layer formed on a top face of discrete substrate; resistor layer formed such that a part of resistor layer overlaps top electrode layer; protective layers formed so as to cover resistor layer; side electrode layer formed on a side face of discrete substrate such that side electrode layer is electrically coupled to top electrode layer.
    Type: Grant
    Filed: January 18, 2005
    Date of Patent: January 23, 2007
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Masato Hashimoto, Yoshiro Morimoto, Akio Fukuoka, Hiroaki Kaito, Hiroyuki Saikawa, Toshiki Matsukawa, Junichi Hayase
  • Patent number: 7161459
    Abstract: In chip electronic components, the application state of conductive paste that makes side electrodes can be optically distinguished in the production of small-sized chip electronic components. The chip electronic component comprises a substrate, and side electrodes disposed at the end portions of the substrate. The lightness of an entire surface of the side electrode is not more than 6 as defined in JIS-Z8721.
    Type: Grant
    Filed: September 30, 2005
    Date of Patent: January 9, 2007
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Mitsuru Harada, Kazunori Omoya, Masato Hashimoto, Akio Fukuoka
  • Patent number: 7084733
    Abstract: In chip electronic components, the application state of conductive paste that makes side electrodes can be optically distinguished in the production of small-sized chip electronic components. The chip electronic component comprises a substrate, and side electrodes disposed at the end portions of the substrate. The lightness of an entire surface of the side electrode is not more than 6 as defined in JIS-Z8721.
    Type: Grant
    Filed: January 24, 2002
    Date of Patent: August 1, 2006
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Mitsuru Harada, Kazunori Omoya, Masato Hashimoto, Akio Fukuoka
  • Patent number: 7057490
    Abstract: A resistor having reliability in electrical connection between an upper surface electrode and a side face electrode, and in bonding strength between a first thin film and a second thin film is provided. The resistor includes upper surface electrodes formed on a main surface a substrate and side face electrodes disposed to side faces of the substrate and connected electrically to the pair of upper surface electrodes, respectively. The upper surface electrode includes a first upper surface electrode layer and a bonding layer overlying the first upper surface electrode layer. The side face electrode includes a first thin film disposed to a side face of the substrate, a second thin film composed of copper-base alloy film and connected electrically to the first thin film, a first plating film formed by nickel plating for covering the second thin film, and a second plating film covering the first plating film.
    Type: Grant
    Filed: August 30, 2001
    Date of Patent: June 6, 2006
    Assignee: Matsushita Electric Industrial Co. Ltd.
    Inventors: Masato Hashimoto, Akio Fukuoka, Toshiki Matsukawa, Hiroyuki Saikawa, Tsutomu Nakanishi
  • Publication number: 20060055505
    Abstract: In chip electronic components, the application state of conductive paste that makes side electrodes can be optically distinguished in the production of small-sized chip electronic components. The chip electronic component comprises a substrate, and side electrodes disposed at the end portions of the substrate. The lightness of an entire surface of the side electrode is not more than 6 as defined in JIS-Z8721.
    Type: Application
    Filed: September 30, 2005
    Publication date: March 16, 2006
    Inventors: Mitsuru Harada, Kazunori Omoya, Masato Hashimoto, Akio Fukuoka
  • Patent number: 6935016
    Abstract: An inexpensive fine resistor which do not require dimensional classifications of discrete substrates, eliminating a process of replacing a mask according to a dimensional ranking of each discrete substrate as in the prior art. The resistor includes discrete substrate made into pieces by dividing an insulated substrate sheet along a first slit dividing portion and a second dividing portion perpendicular to the first dividing portion; top electrode layer formed on a top face of discrete substrate; resistor layer formed such that a part of resistor layer overlaps top electrode layer; protective layers formed so as to cover resistor layer; side electrode layer formed on a side face of discrete substrate such that side electrode layer is electrically coupled to top electrode layer.
    Type: Grant
    Filed: January 17, 2001
    Date of Patent: August 30, 2005
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Masato Hashimoto, Yoshiro Morimoto, Akio Fukuoka, Hiroaki Kaito, Hiroyuki Saikawa, Toshiki Matsukawa, Junichi Hayase
  • Publication number: 20050158960
    Abstract: An inexpensive fine resistor which do not require dimensional classifications of discrete substrates, eliminating a process of replacing a mask according to a dimensional ranking of each discrete substrate as in the prior art. The resistor includes discrete substrate made into pieces by dividing an insulated substrate sheet along a first slit dividing portion and a second dividing portion perpendicular to the first dividing portion; top electrode layer formed on a top face of discrete substrate; resistor layer formed such that a part of resistor layer overlaps top electrode layer; protective layers formed so as to cover resistor layer; side electrode layer formed on a side face of discrete substrate such that side electrode layer is electrically coupled to top electrode layer.
    Type: Application
    Filed: January 18, 2005
    Publication date: July 21, 2005
    Inventors: Masato Hashimoto, Yoshiro Morimoto, Akio Fukuoka, Hiroaki Kaito, Hiroyuki Saikawa, Toshiki Matsukawa, Junichi Hayase
  • Publication number: 20050153515
    Abstract: An inexpensive fine resistor which do not require dimensional classifications of discrete substrates, eliminating a process of replacing a mask according to a dimensional ranking of each discrete substrate as in the prior art. The resistor includes discrete substrate made into pieces by dividing an insulated substrate sheet along a first slit dividing portion and a second dividing portion perpendicular to the first dividing portion; top electrode layer formed on a top face of discrete substrate; resistor layer formed such that a part of resistor layer overlaps top electrode layer; protective layers formed so as to cover resistor layer; side electrode layer formed on a side face of discrete substrate such that side electrode layer is electrically coupled to top electrode layer.
    Type: Application
    Filed: January 18, 2005
    Publication date: July 14, 2005
    Inventors: Masato Hashimoto, Yoshiro Morimoto, Akio Fukuoka, Hiroaki Kaito, Hiroyuki Saikawa, Toshiki Matsukawa, Junichi Hayase
  • Publication number: 20050125991
    Abstract: An inexpensive fine resistor which do not require dimensional classifications of discrete substrates, eliminating a process of replacing a mask according to a dimensional ranking of each discrete substrate as in the prior art. The resistor includes discrete substrate made into pieces by dividing an insulated substrate sheet along a first slit dividing portion and a second dividing portion perpendicular to the first dividing portion; top electrode layer formed on a top face of discrete substrate; resistor layer formed such that a part of resistor layer overlaps top electrode layer; protective layers formed so as to cover resistor layer; side electrode layer formed on a side face of discrete substrate such that side electrode layer is electrically coupled to top electrode layer.
    Type: Application
    Filed: January 18, 2005
    Publication date: June 16, 2005
    Inventors: Masato Hashimoto, Yoshiro Morimoto, Akio Fukuoka, Hiroaki Kaito, Hiroyuki Saikawa, Toshiki Matsukawa, Junichi Hayase
  • Publication number: 20040027234
    Abstract: A resistor having reliability in electrical connection between an upper surface electrode and a side face electrode, and in bonding strength between a first thin film and a second thin film is provided. The resistor includes upper surface electrodes formed on a main surface a substrate and side face electrodes disposed to side faces of the substrate and connected electrically to the pair of upper surface electrodes, respectively. The upper surface electrode includes a first upper surface electrode layer and a bonding layer overlying the first upper surface electrode layer. The side face electrode includes a first thin film disposed to a side face of the substrate, a second thin film composed of copper-base alloy film and connected electrically to the first thin film, a first plating film formed by nickel plating for covering the second thin film, and a second plating film covering the first plating film.
    Type: Application
    Filed: August 5, 2003
    Publication date: February 12, 2004
    Inventors: Masato Hashimoto, Akio Fukuoka, Toshiki Matsukawa, Hiroyuki Saikawa, Tsutomu Nakanishi
  • Publication number: 20030147200
    Abstract: An object of the present invention is to provide chip electronic components excellent in mass production feasibility, of which the application state of conductive paste that makes side electrodes can be optically distinguished in the production of small-sized chip electronic components. The chip electronic component of the present invention comprises a substrate 11, and side electrodes 15 disposed at the end portions of the substrate 11, wherein the lightness of an entire surface of the side electrode 15 is not more than 6 as defined in JIS-Z8721.
    Type: Application
    Filed: December 12, 2002
    Publication date: August 7, 2003
    Inventors: Mitsuru Harada, Kazunori Omoya, Masato Hashimoto, Akio Fukuoka
  • Publication number: 20030132828
    Abstract: An inexpensive fine resistor which do not require dimensional classifications of discrete substrates, eliminating a process of replacing a mask according to a dimensional ranking of each discrete substrate as in the prior art. The resistor includes discrete substrate (11) made into pieces by dividing an insulated substrate sheet along a first slit dividing portion and a second dividing portion perpendicular to the first dividing portion; top electrode layer (12) formed on a top face of discrete substrate (11); resistor layer (13) formed such that a part of resistor layer (13) overlaps top electrode layer (12); protective layers (14, 16) formed so as to cover resistor layer (13); side electrode layer (17) formed on a side face of discrete substrate (11) such that side electrode layer is electrically coupled to top electrode layer (12).
    Type: Application
    Filed: October 22, 2002
    Publication date: July 17, 2003
    Inventors: Masato Hashimoto, Yoshiro Morimoto, Akio Fukuoka, Hiroaki Kaito, Hiroyuki Saikawa, Toshiki Matsukawa, Junichi Hayase
  • Patent number: 6242999
    Abstract: A pair of upper electrode layers 12, connected to resistor layer 14, is formed with a gold system electro-conductive material containing glass frit on the side portion towards the edge of the upper surface of substrate 11. The adhesive strength of which electrode layer to the substrate 11 is strong enough and the electrode layer withstands a thermal stress and a corrosive environment. A resistor thus manufactured maintains its superior electrical characteristics with a high operational reliability even in the harsh operating environment where there is a thermal amplitude lasting for a long term, in a corrosive atmosphere, etc.
    Type: Grant
    Filed: January 20, 1999
    Date of Patent: June 5, 2001
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Shogo Nakayama, Seiji Tsuda, Akio Fukuoka
  • Patent number: 5917403
    Abstract: The present invention minimizes the deviations of desired fuse time in the resistors with fuse function, and this is made of a resistor layer 21 consisting of fine electro-conductive particles, fine glass particles having a melting temperature higher than the forming temperature of the fine electro-conductive particles, a solvent dispersing these particles uniformly, and metal caps 23 connecting resistor film 21 at the ends of substrate 22.
    Type: Grant
    Filed: March 7, 1997
    Date of Patent: June 29, 1999
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Masato Hashimoto, Akio Fukuoka
  • Patent number: 5680092
    Abstract: A high precision chip resistor having a low resistance and a small TCR is obtained. This chip resistor includes an insulating substrate, a resistive layer made of a Cu--Ni alloy formed at least on one face of the insulating substrate, and end face electrodes provided on a pair of end faces of the insulating substrate facing each other so as to be connected to the resistive layer. The resistive layer is formed by heat-treating a plating layer containing Cu and Ni at high temperature. The end face electrodes are formed by metal thin film deposition technique at low temperature. A method for producing the chip resistor is also provided.
    Type: Grant
    Filed: November 10, 1994
    Date of Patent: October 21, 1997
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Hiroyuki Yamada, Akio Fukuoka, Seiji Tsuda