Patents by Inventor Akio Kobayashi

Akio Kobayashi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20210071286
    Abstract: The present disclosure relates to an iron-based prealloy powder having excellent strength and processability, and an iron-based alloy powder for powder metallurgy and a sinter-forged member using the same. The iron-based prealloy powder for powder metallurgy according to an embodiment of the present disclosure includes 0.5 to 5.0 wt % of Cu, 0.1 to 0.5 wt % of Mo, and a balance of Fe and other inevitable impurities. A Cu content (Cu %) and a Mo content (Mo %) satisfy the following Relational Equation (1): 0.3×Cu %+3×Mo %?2.7??(1).
    Type: Application
    Filed: March 26, 2020
    Publication date: March 11, 2021
    Inventors: Hak Soo KIM, Kohsuke Ashizuka, Akio Kobayashi, Naomichi Nakamura, Masashi Fujinaga, Toshio Maetani, Hirofumi Enokido, Hisashi Sudo
  • Publication number: 20210047713
    Abstract: Disclosed is an alloyed steel powder for powder metallurgy from which sintered parts that do not contain expensive Ni, or Cr or Mn susceptible to oxidation, that have excellent compressibility, and that have high strength in an as-sintered state can be obtained. The alloyed steel powder for powder metallurgy has: a chemical composition containing Cu: 1.0 mass % to 8.0 mass %, with the balance being Fe and inevitable impurities; and constituent particles in which Cu is present in an precipitated state with an average particle size of 10 nm or more.
    Type: Application
    Filed: March 25, 2019
    Publication date: February 18, 2021
    Applicant: JFE STEEL CORPORATION
    Inventors: Takuya TAKASHITA, Nao NASU, Akio KOBAYASHI
  • Publication number: 20210002748
    Abstract: Disclosed is an alloyed steel powder for powder metallurgy from which sintered parts that do not contain expensive Ni, or Cr or Mn susceptible to oxidation, that have excellent compressibility, and that have high strength in an as-sintered state can be obtained. The alloyed steel powder for powder metallurgy has: a chemical composition containing Mo: 0.5 mass % to 2.0 mass % and Cu: 1.0 mass % to 8.0 mass %, with the balance being Fe and inevitable impurities; and a microstructure in which an FCC phase is present at a volume fraction of 0.5% to 10.0%.
    Type: Application
    Filed: March 22, 2019
    Publication date: January 7, 2021
    Applicant: JFE STEEL CORPORATION
    Inventors: Nao NASU, Takuya TAKASHITA, Akio KOBAYASHI
  • Publication number: 20200316688
    Abstract: [Object] Provided is a method for manufacturing atomized metal powder having a high amorphous material fraction by using a water atomizing method. [Solution] A method for manufacturing atomized metal powder in which atomized metal powder having an amorphous material fraction of 90% or more is obtained, the method including ejecting high-pressure water so as to collide with a molten metal stream flowing vertically downward, separating the molten metal stream into metal powder, and cooling the metal powder, in which the high-pressure water collides with the molten metal with a collision pressure of 20 MPa or higher, and in which a temperature of the molten metal and/or a temperature of the high-pressure water are controlled so that the high-pressure water is in a subcritical state or a supercritical state on a collision surface with the molten metal.
    Type: Application
    Filed: December 5, 2018
    Publication date: October 8, 2020
    Applicant: JFE Steel Corporation
    Inventors: Makoto Nakaseko, Naomichi Nakamura, Akio Kobayashi, Takuya Takashita
  • Patent number: 10774403
    Abstract: An iron-based alloy powder for powder metallurgy contains 2.0 mass % to 5.0 mass % of Cu, the balance being Fe and incidental impurities. From 1/10 to 8/10 of the Cu is diffusion bonded in powder-form to the surfaces of iron powder that serves as a raw material for the iron-based alloy powder, and the remainder of the Cu is contained in this iron powder as a pre-alloy. The iron-based alloy powder has superior compressibility to conventional Cu pre-alloyed iron-based alloy powders and enables production of a high strength sinter-forged member even when sintered at a lower temperature than conventional iron-based alloy powders containing mixed Cu powder.
    Type: Grant
    Filed: December 8, 2015
    Date of Patent: September 15, 2020
    Assignees: JFE STEEL CORPORATION, HYUNDAI MOTOR COMPANY, KIA MOTORS CORPORATION
    Inventors: Naomichi Nakamura, Akio Sonobe, Akio Kobayashi
  • Patent number: 10710155
    Abstract: Provided is a mixed powder for powder metallurgy having a chemical system not using Ni which causes non-uniform metallic microstructure in a sintered body. A mixed powder for powder metallurgy comprises: a partially diffusion alloyed steel powder in which Mo diffusionally adheres to a particle surface of an iron-based powder; a Cu powder; and a graphite powder, wherein the mixed powder for powder metallurgy has a chemical composition containing Mo: 0.2 mass % to 1.5 mass %, Cu: 0.5 mass % to 4.0 mass %, and C: 0.1 mass % to 1.0 mass %, with the balance consisting of Fe and inevitable impurities, and the partially diffusion alloyed steel powder has: a mean particle diameter of 30 ?m to 120 ?m; a specific surface area of less than 0.10 m2/g; and a circularity of particles with a diameter in a range from 50 ?m to 100 ?m of 0.65 or less.
    Type: Grant
    Filed: September 16, 2016
    Date of Patent: July 14, 2020
    Assignee: JFE STEEL CORPORATION
    Inventors: Takuya Takashita, Akio Kobayashi, Naomichi Nakamura, Itsuya Sato
  • Publication number: 20190390308
    Abstract: Disclosed is a mixed powder for powder metallurgy including: (a) an iron-based powder containing Si in an amount of 0 mass % to 0.2 mass % and Mn in an amount of 0 mass % to 0.4 mass %, with the balance being Fe and inevitable impurities; and (b) an alloyed steel powder containing Mo in an amount of 0.3 mass % to 4.5 mass %, Si in an amount of 0 mass % to 0.2 mass %, and Mn in an amount of 0 mass % to 0.4 mass %, with the balance being Fe and inevitable impurities, wherein a ratio of (b) the alloyed steel powder to a total of (a) the iron-based powder and (b) the alloyed steel powder is from 50 mass % to 90 mass %, and a ratio of Mo to the total of (a) the iron-based powder and (b) the alloyed steel powder is 0.20 mass % or more and less than 2.20 mass %.
    Type: Application
    Filed: January 26, 2018
    Publication date: December 26, 2019
    Applicant: JFE STEEL CORPORATION
    Inventors: Akio KOBAYASHI, Naomichi NAKAMURA
  • Publication number: 20190351483
    Abstract: Disclosed is a mixed powder for powder metallurgy including: (a) an iron-based powder containing Si in an amount of 0 mass % to 0.2 mass % and Mn in an amount of 0 mass % to 0.4 mass %, with the balance being Fe and inevitable impurities; and (b) an alloyed steel powder containing Mo in an amount of 2.0 mass % to 21.0 mass %, Si in an amount of 0 mass % to 0.2 mass %, and Mn in an amount of 0 mass % to 0.4 mass %, with the balance being Fe and inevitable impurities, wherein a ratio of (b) the alloyed steel powder to a total of (a) the iron-based powder and (b) the alloyed steel powder is from 50 mass % to 90 mass %, and a ratio of Mo to the total of (a) the iron-based powder and (b) the alloyed steel powder is from 2.2 mass % to 6.2 mass %.
    Type: Application
    Filed: December 13, 2017
    Publication date: November 21, 2019
    Applicant: JFE STEEL CORPORATION
    Inventors: Akio KOBAYASHI, Naomichi NAKAMURA
  • Patent number: 10478867
    Abstract: A treatment liquid supply device and a wet treatment device with which an extremely small quantity of the treatment liquid can be accurately supplied, as a method for supplying a treatment liquid to an extremely small wafer of half inch size, including: a syringe that sucks and discharges the treatment liquid; a treatment liquid bottle that is filled with the treatment liquid; a suction hose that has one end connected to the treatment liquid bottle and the other end connected to the syringe, and sucks the treatment liquid inside the treatment liquid bottle to the syringe; a supply hose that has one end connected to an intermediate section of the suction hose and serves to supply, to the surface of the wafer, the treatment liquid discharged by the syringe; and a three-way solenoid valve that controls opening/closing of each of the suction and supply hoses.
    Type: Grant
    Filed: December 2, 2015
    Date of Patent: November 19, 2019
    Assignee: NATIONAL INSTITUTE OF ADVANCED INDUSTRIAL SCIENCE AND TECHNOLOGY
    Inventors: Shiro Hara, Sommawan Khumpuang, Akio Kobayashi, Takeshi Umino, Sonoko Matsuda
  • Patent number: 10309650
    Abstract: A ceramic heater of the invention includes a ceramic structure; a heat-generating resistor embedded in the ceramic structure; and a feeder line embedded in the ceramic structure so as to be connected, at one end thereof, to the heat-generating resistor. The feeder line is made of metal, and metal grains of a center region of the feeder line are greater in grain size than metal grains of an outer periphery region of the feeder line. Even if a crack developed in the outer periphery region of the feeder line propagates through grain boundaries in the outer periphery region and comes near the center region, propagation of the crack through the interior of the center region can be suppressed.
    Type: Grant
    Filed: April 25, 2014
    Date of Patent: June 4, 2019
    Assignee: KYOCERA CORPORATION
    Inventor: Akio Kobayashi
  • Patent number: 10207328
    Abstract: An Fe—Mo—Cu—C-based alloy steel powder for powder metallurgy has a chemical composition containing Mo: 0.2 mass % to 1.5 mass %, Cu: 0.5 mass % to 4.0 mass %, and C: 0.1 mass % to 1.0 mass %, with a balance being Fe and incidental impurities, wherein an iron-based powder has a mean particle size of 30 ?m to 120 ?m, and a Cu powder has a mean particle size of 25 ?m or less. Despite the alloy steel powder for powder metallurgy having a chemical composition not containing Ni, a part produced by sintering a press formed part of the powder and further carburizing-quenching-tempering the sintered part has mechanical properties of at least as high tensile strength, toughness, and sintered density as a Ni-added part.
    Type: Grant
    Filed: November 24, 2015
    Date of Patent: February 19, 2019
    Assignee: JFE STEEL CORPORATION
    Inventors: Takuya Takashita, Akio Kobayashi, Naomichi Nakamura, Toshio Maetani, Akio Sonobe, Itsuya Sato
  • Patent number: 10111497
    Abstract: A button back which makes it possible to form the front surface of a button to be a circular shape; a shell cap hard to be rotated; and an umbrella part hard to be deformed. The button back is made of metal, including a cylindrical part and an umbrella part extending radially outward from one axial end of the cylindrical part. The umbrella part includes a first bending part which extends radially outward from the one axial end of the cylindrical part and then bends on the opposite side of the cylindrical part. An outer periphery, including a radially outer end, of the first bending part has a polygonal shape including at least three corners and sides which extend between two circumferentially adjacent corners. The umbrella part includes flat plates extending radially outward from the radially outer end, corresponding to the sides, of the first bending part.
    Type: Grant
    Filed: June 23, 2015
    Date of Patent: October 30, 2018
    Assignee: YKK Corporation
    Inventors: Daisuke Hayashi, Noboru Shimizu, Takuto Ogushi, Akio Kobayashi
  • Publication number: 20180236537
    Abstract: Soft magnetic powder for dust cores that yields dust cores having low eddy current loss is provided. Raw material powder for soft magnetic powder comprises Fe: 60 mass % or more, a ?-phase stabilizing element, and an electric resistance-increasing element: 1.0 mass % or more.
    Type: Application
    Filed: February 8, 2016
    Publication date: August 23, 2018
    Applicant: JFE STEEL CORPORATION
    Inventors: Takuya TAKASHITA, Akio KOBAYASHI, Naomichi NAKAMURA
  • Publication number: 20180193908
    Abstract: Provided is a mixed powder for powder metallurgy having a chemical system not using Ni which causes non-uniform metallic microstructure in a sintered body. A mixed powder for powder metallurgy comprises: a partially diffusion alloyed steel powder in which Mo diffusionally adheres to a particle surface of an iron-based powder; a Cu powder; and a graphite powder, wherein the mixed powder for powder metallurgy has a chemical composition containing Mo: 0.2 mass % to 1.5 mass %, Cu: 0.5 mass % to 4.0 mass %, and C: 0.1 mass % to 1.0 mass %, with the balance consisting of Fe and inevitable impurities, and the partially diffusion alloyed steel powder has: a mean particle diameter of 30 ?m to 120 ?m; a specific surface area of less than 0.10 m2/g; and a circularity of particles with a diameter in a range from 50 ?m to 100 ?m of 0.65 or less.
    Type: Application
    Filed: September 16, 2016
    Publication date: July 12, 2018
    Applicant: JFE STEEL CORPORATION
    Inventors: Takuya TAKASHITA, Akio KOBAYASHI, Naomichi NAKAMURA, Itsuya SATO
  • Publication number: 20180193911
    Abstract: A method of producing a mixed powder for powder metallurgy comprises: mixing an iron-based powder with a Mo-containing powder and a Cu-containing powder, to obtain a raw material mixed powder; heat-treating the raw material mixed powder to cause Mo and Cu to diffusionally adhere to a surface of the iron-based powder, to obtain a partially diffusion-alloyed steel powder; and mixing the partially diffusion-alloyed steel powder with a graphite powder, to obtain a mixed powder for powder metallurgy, wherein the iron-based powder has an average particle size of 30 ?m to 120 ?m, a cuprous oxide powder is used as the Cu-containing powder, and the mixed powder for powder metallurgy has a chemical composition containing Mo: 0.2 mass % to 1.5 mass %, Cu: 0.5 mass % to 4.0 mass %, and C: 0.1 mass % to 1.0 mass %, with a balance being Fe and incidental impurities.
    Type: Application
    Filed: September 12, 2016
    Publication date: July 12, 2018
    Applicant: JFE STEEL CORPORATION
    Inventors: Akio KOBAYASHI, Naomichi NAKAMURA, Toshio MAETANI, Akio SONOBE, Itsuya SATO
  • Publication number: 20180178291
    Abstract: Provided is an iron-based sintered body having excellent mechanical properties. In the sintered body, the area fraction of pores is 15% or less and the area-based median size D50 of the pores is 20 82 m or less.
    Type: Application
    Filed: September 16, 2016
    Publication date: June 28, 2018
    Applicant: JFE STEEL CORPORATION
    Inventors: Takuya TAKASHITA, Akio KOBAYASHI, Naomichi NAKAMURA, Itsuya SATO
  • Publication number: 20180055151
    Abstract: A button back which makes it possible to form the front surface of a button to be a circular shape; a shell cap hard to be rotated; and an umbrella part hard to be deformed. The button back is made of metal, including a cylindrical part and an umbrella part extending radially outward from one axial end of the cylindrical part. The umbrella part includes a first bending part which extends radially outward from the one axial end of the cylindrical part and then bends on the opposite side of the cylindrical part. An outer periphery, including a radially outer end, of the first bending part has a polygonal shape including at least three corners and sides which extend between two circumferentially adjacent corners. The umbrella part includes flat plates extending radially outward from the radially outer end, corresponding to the sides, of the first bending part.
    Type: Application
    Filed: June 23, 2015
    Publication date: March 1, 2018
    Applicant: YKK Corporation
    Inventors: Daisuke Hayashi, Noboru Shimizu, Takuto Ogushi, Akio Kobayashi
  • Publication number: 20180001354
    Abstract: A treatment liquid supply device and a wet treatment device with which an extremely small quantity of the treatment liquid can be accurately supplied, as a method for supplying a treatment liquid to an extremely small wafer of half inch size, including: a syringe that sucks and discharges the treatment liquid; a treatment liquid bottle that is filled with the treatment liquid; a suction hose that has one end connected to the treatment liquid bottle and the other end connected to the syringe, and sucks the treatment liquid inside the treatment liquid bottle to the syringe; a supply hose that has one end connected to an intermediate section of the suction hose and serves to supply, to the surface of the wafer, the treatment liquid discharged by the syringe; and a three-way solenoid valve that controls opening/closing of each of the suction and supply hoses.
    Type: Application
    Filed: December 2, 2015
    Publication date: January 4, 2018
    Applicant: NATIONAL INSTITUTE OF ADVANCED INDUSTRIAL SCIENCE AND TECHNOLOGY
    Inventors: Shiro HARA, Sommawan KHUMPUANG, Akio KOBAYASHI, Takeshi UMINO, Sonoko MATSUDA
  • Publication number: 20170349981
    Abstract: An iron-based alloy powder for powder metallurgy contains 2.0 mass % to 5.0 mass % of Cu, the balance being Fe and incidental impurities. From 1/10 to 8/10 of the Cu is diffusion bonded in powder-form to the surfaces of iron powder that serves as a raw material for the iron-based alloy powder, and the remainder of the Cu is contained in this iron powder as a pre-alloy. The iron-based alloy powder has superior compressibility to conventional Cu pre-alloyed iron-based alloy powders and enables production of a high strength sinter-forged member even when sintered at a lower temperature than conventional iron-based alloy powders containing mixed Cu powder.
    Type: Application
    Filed: December 8, 2015
    Publication date: December 7, 2017
    Applicants: JFE STEEL CORPORATION, HYUNDAI MOTOR COMPANY, KIA MOTORS CORPORATION
    Inventors: Naomichi NAKAMURA, Akio SONOBE, Akio KOBAYASHI
  • Patent number: D844486
    Type: Grant
    Filed: April 21, 2017
    Date of Patent: April 2, 2019
    Assignee: YKK Corporation
    Inventors: Daisuke Hayashi, Hayuru Tanaka, Kota Kanno, Ryohei Nakawatase, Akio Kobayashi