Patents by Inventor Akio Kondou

Akio Kondou has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11590578
    Abstract: An internal defect detection system for a three-dimensional additive manufacturing device which performs additive molding by emitting a laser beam to a powder bed is provided. This system specifies a candidate position of an internal defect on the basis of a change amount of a local temperature measured in an irradiated part of a powder bed irradiated by a laser beam. The system calculates a cooling speed at the candidate position on the basis of a temperature distribution and determines whether an internal defect exists on the basis of the cooling speed.
    Type: Grant
    Filed: August 8, 2017
    Date of Patent: February 28, 2023
    Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Ryuichi Narita, Toshiya Watanabe, Akio Kondou, Masashi Kitamura, Hidetaka Haraguchi, Shuji Tanigawa, Claus Thomy, Henry Koehler
  • Patent number: 11344952
    Abstract: A three-dimensional additive manufacturing device is configured to emit a beam to a powder bed formed by laying a powder on a base plate to harden the powder bed selectively. A sensor is configured to detect the shape or the temperature of a surface of the powder bed or a modeling surface. A defect in laying of the powder or a defect in emission of the beam is corrected based on the detection result, before completion of forming of the next layer.
    Type: Grant
    Filed: August 8, 2017
    Date of Patent: May 31, 2022
    Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Ryuichi Narita, Toshiya Watanabe, Akio Kondou, Hidetaka Haraguchi, Shuji Tanigawa, Masashi Kitamura
  • Patent number: 11255660
    Abstract: This optical sensor includes an illuminating optical fiber, a first light receiving optical fiber, a second light receiving optical fiber, and a measuring unit. An intersection of a reflected light entering the first light receiving optical fiber and the reflected light entering the second light receiving optical fiber is located on a front end surface of a sensor head or is closer to the peripheral surface of a moving body (a rotating body) than the front end surface of the sensor head is. This can compensate for effects of thermal expansion and accurately measure a clearance.
    Type: Grant
    Filed: January 18, 2017
    Date of Patent: February 22, 2022
    Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Akio Kondou, Tomoyuki Onishi, Takahiro Miyamoto
  • Patent number: 11185925
    Abstract: A process abnormality detection system for a three-dimensional additive manufacturing device which performs additive modeling by emitting a beam to a powder bed determines that a laying abnormality of the powder bed is occurring if at least one of a first condition that an average height of the powder bed from a reference position is out of a first predetermined range or a second condition that a height variation of the powder bed is out of a second predetermined range is satisfied, on the basis of a detection result of a shape measurement sensor.
    Type: Grant
    Filed: August 8, 2017
    Date of Patent: November 30, 2021
    Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Ryuichi Narita, Toshiya Watanabe, Akio Kondou, Masashi Kitamura, Hidetaka Haraguchi, Shuji Tanigawa, Claus Thomy, Henry Koehler, Michael Kalms
  • Patent number: 11073378
    Abstract: A clearance measurement device is a device for measuring a clearance between an inner peripheral surface of a casing and an outer peripheral surface of a rotary body. This device: emits light having a first wavelength and a second wavelength, respectively, towards the outer peripheral surface of the rotary body; receives the light reflected from the outer peripheral surface via a first filter having a transmission band corresponding to the first wavelength and via a second filter having a transmission band corresponding to the second wavelength; and measures the clearance based on a time difference of the moment to detect the rotary body.
    Type: Grant
    Filed: April 24, 2018
    Date of Patent: July 27, 2021
    Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Misaki Fukuyama, Akio Kondou, Tomoyuki Onishi, Takahiro Miyamoto
  • Publication number: 20210162505
    Abstract: A three-dimensional additive manufacturing device emits a beam to a powder bed formed by laying a powder on a base plate to harden the powder bed selectively. A sensor detects the shape or the temperature of a surface of the powder bed or a modeling surface. A defect in laying of the powder or a defect in emission of the beam is corrected on the basis of the detection result, before completion of forming of the next layer.
    Type: Application
    Filed: August 8, 2017
    Publication date: June 3, 2021
    Inventors: Ryuichi NARITA, Toshiya WATANABE, Akio KONDOU, Hidetaka HARAGUCHI, Shuji TANIGAWA, Masashi KITAMURA
  • Publication number: 20210162508
    Abstract: A forming defect detection system for a three-dimensional additive manufacturing device which performs additive molding by emitting a laser beam to a powder bed is provided. This system specifies a candidate position of a forming defect on the basis of a change amount of a local temperature measured in an irradiated part of a powder bed irradiated by a laser beam. The system calculates a cooling speed at the candidate position on the basis of a temperature distribution and determines whether a forming defect exists on the basis of the cooling speed.
    Type: Application
    Filed: August 8, 2017
    Publication date: June 3, 2021
    Inventors: Ryuichi NARITA, Toshiya WATANABE, Akio KONDOU, Masashi KITAMURA, Hidetaka HARAGUCHI, Shuji TANIGAWA, Claus THOMY, Henry KOEHLER
  • Publication number: 20200300609
    Abstract: This optical sensor includes an illuminating optical fiber, a first light receiving, optical fiber, a second light receiving optical fiber and a measuring unit. An intersection of a reflected light entering the first light receiving optical fiber and the reflected light entering the second light receiving optical fiber is located on a front end surface of a sensor head or is closer to the peripheral surface of a moving body (a rotating body) than the front end surface of the sensor head is. This can compensate for effects of thermal expansion and accurately measure a clearance.
    Type: Application
    Filed: January 18, 2017
    Publication date: September 24, 2020
    Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Akio Kondou, Tomoyuki Onishi, Takahiro Miyamoto
  • Patent number: 10760897
    Abstract: An optical sensor includes an optical fiber disposed in such a way that an end surface thereof is exposed in a distal end surface (10a) of a sensor head (10). The optical sensor includes: a first plate material (first metal plate) (20) in close parallel contact with the distal end surface of the sensor head, and in which a through-hole is formed in a position corresponding to the end surface of the optical fiber; and a second plate material (second metal plate) (30) disposed parallel to the first plate material (first metal plate) and toward the front thereof in a measuring direction, and in which a through-hole is formed at a point of intersection with a virtual straight line perpendicular to the end surface of the optical fiber. With this optical sensor, it is possible for clearance measurement to be performed even if the optical fiber becomes opaque or worn.
    Type: Grant
    Filed: June 7, 2017
    Date of Patent: September 1, 2020
    Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Akio Kondou, Tomoyuki Onishi, Takahiro Miyamoto
  • Publication number: 20200180023
    Abstract: A process abnormality detection system for a three-dimensional additive manufacturing device which performs additive modeling by emitting a beam to a powder bed determines that a laying abnormality of the powder bed is occurring if at least one of a first condition that an average height of the powder bed from a reference position is out of a first predetermined range or a second condition that a height variation of the powder bed is out of a second predetermined range is satisfied, on the basis of a detection result of a shape measurement sensor.
    Type: Application
    Filed: August 8, 2017
    Publication date: June 11, 2020
    Inventors: Ryuichi NARITA, Toshiya WATANABE, Akio KONDOU, Masashi KITAMURA, Hidetaka HARAGUCHI, Shuji TANIGAWA, Claus THOMY, Henry KOEHLER, Michael KALMS
  • Patent number: 10605108
    Abstract: An optical fiber probe includes a probe body, an optical fiber, and a position regulating member. The probe body has a first bottom plate with an outer surface, a second bottom plate opposite to the first bottom, and an internal space. The optical fiber is housed in the internal space. The position regulating member is attached to the probe body. The optical fiber includes a small-diameter portion and a large-diameter portion. The first bottom plate has an inner surface in the internal space and a through hole for communicating the outer surface and the inner surface. The small-diameter portion is inserted into the through hole. The large-diameter portion is arranged such that a first end face thereof is in contact with the inner surface while being bent by the position regulating member in contact with a second end face thereof.
    Type: Grant
    Filed: June 29, 2016
    Date of Patent: March 31, 2020
    Assignee: MITSUBISHI HITACHI POWER SYSTEMS, LTD.
    Inventors: Takahiro Miyamoto, Akio Kondou, Tomoyuki Onishi, Katsuhisa Hamada
  • Publication number: 20200041254
    Abstract: A clearance measurement device is a device for measuring a clearance between an inner peripheral surface of a casing and an outer peripheral surface of a rotary body. This device: emits light having a first wavelength and a second wavelength, respectively, towards the outer peripheral surface of the rotary body; receives the light reflected from the outer peripheral surface via a first filter having a transmission band corresponding to the first wavelength and via a second filter having a transmission band corresponding to the second wavelength; and measures the clearance based on a time difference of the moment to detect the rotary body.
    Type: Application
    Filed: April 24, 2018
    Publication date: February 6, 2020
    Inventors: Misaki FUKUYAMA, Akio KONDOU, Tomoyuki ONISHI, Takahiro MIYAMOTO
  • Patent number: 10495449
    Abstract: The present invention includes: a laser that can change the emission wavelength of light; a light-emitting fiber that emits light output from the laser onto a rotor; a concave surface that is provided in a recessed manner in the rotor and reflects the light emitted from the light-emitting fiber; a light-receiving fiber that receives the light reflected by the concave surface; a photodetector that detects the intensity of the light received by the light-receiving fiber; and a control device that controls the laser and performs optical measurement. The intensity is detected by the photodetector while changing the emission wavelength of the laser; the emission wavelength at which the intensity is largest is selected; and optical measurement is performed by detecting the intensity of light reflected by the concave surface by using light having an emission angle determined by the selected emission wavelength.
    Type: Grant
    Filed: March 10, 2017
    Date of Patent: December 3, 2019
    Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Tomoyuki Onishi, Akio Kondou
  • Patent number: 10488182
    Abstract: There is provided: a pair of slanted fiber groups; a pair of parallel fiber groups; a light source for emitting two slanted light beams from a pair of slanted light-emitting fibers, and emitting two parallel light beams from a pair of parallel light-emitting fibers; a target provided to the outer peripheral surface of a rotor; a pair of light-receiving elements for detecting the intensity of light received by each of a pair of slanted light-receiving fibers; a pair of light-receiving elements for detecting the intensity of light received by each of a pair of parallel light-receiving fibers; and a computation unit for performing a computation that includes an interval affected by thermal elongation on the basis of four waveforms indicating changes in the intensity detected by each of the light-receiving elements.
    Type: Grant
    Filed: March 16, 2017
    Date of Patent: November 26, 2019
    Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Tomoyuki Onishi, Takahiro Miyamoto, Akio Kondou
  • Publication number: 20190310075
    Abstract: An optical sensor includes an optical fiber disposed in such a way that an end surface thereof is exposed in a distal end surface (10a) of a sensor head (10). The optical sensor includes: a first plate material (first metal plate) (20) in close parallel contact with the distal end surface of the sensor head, and in which a through-hole is formed in a position corresponding to the end surface of the optical fiber; and a second plate material (second metal plate) (30) disposed parallel to the first plate material (first metal plate) and toward the front thereof in a measuring direction, and in which a through-hole is formed at a point of intersection with a virtual straight line perpendicular to the end surface of the optical fiber. With this optical sensor, it is possible for clearance measurement to be performed even if the optical fiber becomes opaque or worn.
    Type: Application
    Filed: June 7, 2017
    Publication date: October 10, 2019
    Applicant: Mitsubishi Heavy Industries, Ltd.
    Inventors: Akio KONDOU, Tomoyuki ONISHI, Takahiro MIYAMOTO
  • Publication number: 20190086195
    Abstract: The present invention includes: a laser that can change the emission wavelength of light; a light-emitting fiber that emits light output from the laser onto a rotor; a concave surface that is provided in a recessed manner in the rotor and reflects the light emitted from the light-emitting fiber; a light-receiving fiber that receives the light reflected by the concave surface; a photodetector that detects the intensity of the light received by the light-receiving fiber; and a control device that controls the laser and performs optical measurement. The intensity is detected by the photodetector while changing the emission wavelength of the laser; the emission wavelength at which the intensity is largest is selected; and optical measurement is performed by detecting the intensity of light reflected by the concave surface by using light having an emission angle determined by the selected emission wavelength.
    Type: Application
    Filed: March 10, 2017
    Publication date: March 21, 2019
    Inventors: Tomoyuki ONISHI, Akio KONDOU
  • Publication number: 20190033061
    Abstract: There is provided: a pair of slanted fiber groups; a pair of parallel fiber groups; a light source for emitting two slanted light beams from a pair of slanted light-emitting fibers, and emitting two parallel light beams from a pair of parallel light-emitting fibers; a target provided to the outer peripheral surface of a rotor; a pair of light-receiving elements for detecting the intensity of light received by each of a pair of slanted light-receiving fibers; a pair of light-receiving elements for detecting the intensity of light received by each of a pair of parallel light-receiving fibers; and a computation unit for performing a computation that includes an interval affected by thermal elongation on the basis of four waveforms indicating changes in the intensity detected by each of the light-receiving elements.
    Type: Application
    Filed: March 16, 2017
    Publication date: January 31, 2019
    Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Tomoyuki Onishi, Takahiro Miyamoto, Akio Kondou
  • Publication number: 20180340441
    Abstract: An optical fiber probe includes a probe body, an optical fiber, and a position regulating member. The probe body has a first bottom plate with an outer surface, a second bottom plate opposite to the first bottom, and an internal space. The optical fiber is housed in the internal space. The position regulating member is attached to the probe body. The optical fiber includes a small-diameter portion and a large-diameter portion. The first bottom plate has an inner surface in the internal space and a through hole for communicating the outer surface and the inner surface. The small-diameter portion is inserted into the through hole. The large-diameter portion is arranged such that a first end face thereof is in contact with the inner surface while being bent by the position regulating member in contact with a second end face thereof.
    Type: Application
    Filed: June 29, 2016
    Publication date: November 29, 2018
    Applicant: Mitsubishi Hitachi Power Systems, Ltd.
    Inventors: Takahiro MIYAMOTO, Akio KONDOU, Tomoyuki ONISHI, Katsuhisa HAMADA
  • Patent number: 7926332
    Abstract: An exhaust gas analyzer and an exhaust gas analyzing method capable of analyzing the concentration of particulate matter contained in exhaust gas from an internal combustion in real time are provided.
    Type: Grant
    Filed: December 27, 2006
    Date of Patent: April 19, 2011
    Assignees: Toyota Jidosha Kabushiki Kaisha, Mitsubishi Heavy Industries, Ltd.
    Inventors: Masahiro Yamakage, Katsutoshi Goto, Yoshihiro Deguchi, Kenji Muta, Akio Kondou
  • Publication number: 20090229250
    Abstract: An exhaust gas analyzer and an exhaust gas analyzing method capable of analyzing the concentration of particulate matter contained in exhaust gas from an internal combustion in real time are provided.
    Type: Application
    Filed: December 27, 2006
    Publication date: September 17, 2009
    Inventors: Masahiro Yamakage, Katsutoshi Goto, Yoshihiro Deguchi, Kenji Muta, Akio Kondou