Patents by Inventor Akio Tosaka

Akio Tosaka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20090202384
    Abstract: A high tensile strength hot-rolled steel sheet having superior strain aging hardenability, which has high formability and stable quality characteristics, and in which satisfactory strength is obtained when the steel sheet is formed into automotive components, thus enabling the reduction in weight of automobile bodies. Specifically, a method for producing a high tensile strength hot-rolled steel sheet having superior strain aging hardenability with a BH of 80 MPa or more, a ?TS of 40 MPa or more, and a tensile strength of 440 MPa or more includes the steps of heating a steel slab to 1,000° C. or more, the steel slab containing, in percent by mass, 0.15% or less of C, 0.45% or less of Si, 3.0% or less of Mn, 0.08% or less of P, 0.02% or less of S, 0.02% or less of Al, 0.0050% to 0.0250% of N, and optionally 0.1% or less in total of at least one of more than 0.02% to 0.1% of Nb and more than 0.02% to 0.1% of V, the ratio N (mass %)/Al (mass %) being 0.
    Type: Application
    Filed: February 9, 2009
    Publication date: August 13, 2009
    Applicant: JFE Steel Corporation, a Corporation of Japan
    Inventors: Akio Tosaka, Sinjiro Kaneko, Yoichi Tominaga, Noriyuki Katayama, Nobutaka Kurosawa, Kei Sakata, Osamu Furukimi
  • Patent number: 7252724
    Abstract: A high tensile strength hot-rolled steel sheet having superior strain aging hardenability, which has high formability and stable quality characteristics, and in which satisfactory strength is obtained when the steel sheet is formed into automotive components, thus enabling the reduction in weight of automobile bodies is provided. Specifically, a method for producing a high tensile strength hot-rolled steel sheet having superior strain aging hardenability with a BH of 80 MPa or more, a ?TS of 40 MPa or more, and a tensile strength of 440 MPa or more includes the steps of heating a steel slab to 1,000° C. or more, the steel slab containing, in percent by mass 0.15% or less of C, 2.0% or less of Si, 3.0% or less of Mn, 0.08% or less of P, 0.02% or less of S, 0.02% or less of Al, 0.0050% to 0.0250% of N, and optionally 0.1% or less in total of at least one of more than 0.02% to 0.1% of Nb and more than 0.02% to 0.1% of V, the ratio N (mass %)/Al (mass %) being 0.
    Type: Grant
    Filed: August 18, 2003
    Date of Patent: August 7, 2007
    Assignee: JFE Steel Corporation
    Inventors: Akio Tosaka, Sinjiro Kaneko, Yoichi Tominaga, Noriyuki Katayama, Nobutaka Kurosawa, Kei Sakata, Osamu Furukimi
  • Patent number: 7101445
    Abstract: An object of the present invention is to provide a cold-rolled steel sheet and an alloyed hot-dip galvanized steel sheet in which tensile strength is effectively increased by press forming and heat treatment while maintaining excellent deep drawability in press forming. Specifically, a steel composition contains less than 0.01% of C, 0.005 to 1.0% of Si, 0.01 to 1.0% of Mn, 0.005 to 0.050% of Nb, 0.005 to 0.030% of Al, 0.005 to 0.040% of N, 0.0005 to 0.0015% of B, 0.05% or less of P, and 0.01% or less of S, the balance substantially composed of Fe, in which the following equations (1) and (2) are satisfied: N %?0.0015+14/93·Nb %+14/27·Al %+14/11·B %??(1) C %?(12/93)·Nb %.
    Type: Grant
    Filed: September 4, 2003
    Date of Patent: September 5, 2006
    Assignee: JFE Steel Corporation
    Inventors: Chikara Kami, Akio Tosaka, Takuya Yamazaki
  • Patent number: 7067023
    Abstract: An object of the present invention is to provide a cold-rolled steel sheet and an alloyed hot-dip galvanized steel sheet in which tensile strength is effectively increased by press forming and heat treatment while maintaining excellent deep drawability in press forming. Specifically, a steel composition contains less than 0.01% of C, 0.005 to 1.0% of Si, 0.01 to 1.0% of Mn, 0.005 to 0.050% of Nb, 0.005 to 0.030% of Al, 0.005 to 0.040% of N, 0.0005 to 0.0015% of B, 0.05% or less of P, and 0.01% or less of S, the balance substantially composed of Fe, in which the following equations (1) and (2) are satisfied: N%?0.0015+14/93.Nb%+14/27.Al%+14/11.B%??(1) C%?(12/93).
    Type: Grant
    Filed: September 4, 2003
    Date of Patent: June 27, 2006
    Assignee: JFE Steel Corporation
    Inventors: Chikara Kami, Akio Tosaka, Takuya Yamazaki
  • Patent number: 6902632
    Abstract: The present invention presents a high tensile strength cold rolled steel sheet having excellent formability, impact resistance and strain age hardening characteristics, and the production thereof. As a specific means, a slab having a composition which contains, by mass %, 0.15% or less of C, 0.02% or less of Al, and 0.0050 to 0.0250% of N at N/Al of 0.3 or higher, and has N in a solid solution state at 0.0010% or more, is first hot rolled at the finish rolling delivery-side temperature of 800° C. or above, and is subsequently coiled at the coiling temperature of 750° C. or below to prepare a hot rolled plate. Then, after cold rolling, the hot rolled plate is continuously cooled at a temperature from the recrystallization temperature to 900° C. at a holding time of 10 to 120 seconds, and is cooled by primary cooling in which the hot rolled plate is cooled to 500° C. or below at a cooling rate of 10 to 300° C.
    Type: Grant
    Filed: January 13, 2003
    Date of Patent: June 7, 2005
    Assignee: JFE Steel Corporation
    Inventors: Chikara Kami, Akio Tosaka, Kazunori Osawa, Shinjiro Kaneko, Takuya Yamazaki, Kaneharu Okuda, Takashi Ishikawa
  • Patent number: 6899771
    Abstract: The present invention presents a high tensile strength cold rolled steel sheet having excellent formability, impact resistance and strain age hardening characteristics, and the production thereof. As a specific means, a slab having a composition which contains, by mass %, 0.15% or less of C, 0.02% or less of Al, and 0.0050 to 0.0250% of N at N/Al of 0.3 or higher, and has N in a solid solution state at 0.0010% or more, is first hot rolled at the finish rolling delivery-side temperature of 800° C. or above, and is subsequently coiled at the coiling temperature of 750° C. or below to prepare a hot rolled plate. Then, after cold rolling, the hot rolled plate is continuously cooled at a temperature from the recrystallization temperature to 900° C. at a holding time of 10 to 120 seconds, and is cooled by primary cooling in which the hot rolled plate is cooled to 500° C. or below at a cooling rate of 10 to 300° C.
    Type: Grant
    Filed: January 13, 2003
    Date of Patent: May 31, 2005
    Assignee: JFE Steel Corporation
    Inventors: Chikara Kami, Akio Tosaka, Kazunori Osawa, Shinjiro Kaneko, Takuya Yamazaki, Kaneharu Okuda, Takashi Ishikawa
  • Publication number: 20040261920
    Abstract: An object of the present invention is to provide a cold-rolled steel sheet and an alloyed hot-dip galvanized steel sheet in which tensile strength is effectively increased by press forming and heat treatment while maintaining excellent deep drawability in press forming. Specifically, a steel composition contains less than 0.01% of C, 0.005 to 1.0% of Si, 0.01 to 1.0% of Mn, 0.005 to 0.050% of Nb, 0.005 to 0.030% of Al, 0.005 to 0.040% of N 0.0005 to 0.0015% of B, 0.05% or less of P, and 0.
    Type: Application
    Filed: September 4, 2003
    Publication date: December 30, 2004
    Applicant: Kawasaki Steel Corporation, a corporation of Japan
    Inventors: Chikara Kami, Akio Tosaka, Takuya Yamazaki
  • Publication number: 20040103962
    Abstract: An object of the present invention is to provide a cold-rolled steel sheet and an alloyed hot-dip galvanized steel sheet in which tensile strength is effectively increased by press forming and heat treatment while maintaining excellent deep drawability in press forming. Specifically, a steel composition contains less than 0.01% of C, 0.005 to 1.0% of Si, 0.01 to 1.0% of Mn, 0.005 to 0.050% of Nb, 0.005 to 0.030% of Al, 0.005 to 0.040% of N, 0.0005 to 0.0015% of B, 0.05% or less of P, and 0.
    Type: Application
    Filed: September 4, 2003
    Publication date: June 3, 2004
    Applicant: Kawasaki Steel Corporation, a corporation of Japan
    Inventors: Chikara Kami, Akio Tosaka, Takuya Yamazaki
  • Publication number: 20040105997
    Abstract: An object of the present invention is to provide a cold-rolled steel sheet and an alloyed hot-dip galvanized steel sheet in which tensile strength is effectively increased by press forming and heat treatment while maintaining excellent deep drawability in press forming. Specifically, a steel composition contains less than 0.01% of C, 0.005 to 1.0% of Si, 0.01 to 1.0% of Mn, 0.005 to 0.050% of Nb, 0.005 to 0.030% of Al, 0.005 to 0.040% of N, 0.0005 to 0.0015% of B, 0.05% or less of P, and 0.
    Type: Application
    Filed: September 4, 2003
    Publication date: June 3, 2004
    Applicant: Kawasaki Steel Corporation, a corporation of Japan
    Inventors: Chikara Kami, Akio Tosaka, Takuya Yamazaki
  • Publication number: 20040055672
    Abstract: An object of the present invention is to provide a cold-rolled steel sheet and an alloyed hot-dip galvanized steel sheet in which tensile strength is effectively increased by press forming and heat treatment while maintaining excellent deep drawability in press forming. Specifically, a steel composition contains less than 0.01% of C, 0.005 to 1.0% of Si, 0.01 to 1.0% of Mn, 0.005 to 0.050% of Nb, 0.005 to 0.030% of Al, 0.005 to 0.040% of N, 0.0005 to 0.0015% of B, 0.05% or less of P, and 0.
    Type: Application
    Filed: September 4, 2003
    Publication date: March 25, 2004
    Applicant: Kawasaki Steel Corporation, a corporation of Japan
    Inventors: Chikara Kami, Akio Tosaka, Takuya Yamazaki
  • Publication number: 20040050461
    Abstract: An object of the present invention is to provide a cold-rolled steel sheet and an alloyed hot-dip galvanized steel sheet in which tensile strength is effectively increased by press forming and heat treatment while maintaining excellent deep drawability in press forming. Specifically, a steel composition contains less than 0.01% of C, 0.005 to 1.0% of Si, 0.01 to 1.0% of Mn, 0.005 to 0.050% of Nb, 0.005 to 0.030% of Al, 0.005 to 0.040% of N, 0.0005 to 0.0015% of B, 0.05% or less of P, and 0.
    Type: Application
    Filed: September 4, 2003
    Publication date: March 18, 2004
    Applicant: Kawasaki Steel Corporation, a corporation of Japan
    Inventors: Chikara Kami, Akio Tosaka, Takuya Yamazaki
  • Patent number: 6702904
    Abstract: The present invention presents a high tensile strength cold rolled steel sheet having excellent formability, impact resistance and strain age hardening characteristics, and the production thereof. As a specific means, a slab having a composition which contains, by mass %, 0.15% or less of C, 0.02% or less of Al, and 0.0050 to 0.0250% of N at N/Al of 0.3 or higher, and has N in a solid solution state at 0.0010% or more, is first hot rolled at the finish rolling delivery-side temperature of 800° C. or above, and is subsequently coiled at the coiling temperature of 750° C. or below to prepare a hot rolled plate. Then, after cold rolling, the hot rolled plate is continuously cooled at a temperature from the recrystallization temperature to 900° C. at a holding time of 10 to 120 seconds, and is cooled by primary cooling in which the hot rolled plate is cooled to 500° C. or below at a cooling rate of 10 to 300° C.
    Type: Grant
    Filed: October 24, 2001
    Date of Patent: March 9, 2004
    Assignee: JFE Steel Corporation
    Inventors: Chikara Kami, Akio Tosaka, Kazunori Osawa, Shinjiro Kaneko, Takuya Yamazaki, Kaneharu Okuda, Takashi Ishikawa
  • Patent number: 6695932
    Abstract: The present invention provides a cold-rolled sheet exhibiting superior strain-aging hardenability which is suitable for use in automobile bodies, and a method for manufacturing the same. In particular, a slab including, by mass, not more than 0.15% carbon, not more than 0.02% Al, and 0.0050% to 0.0250% nitrogen in which Si+Mn/5+10P is adjusted to less than 0.44 and the ratio N/Al is adjusted to not less than 0.3 is hot-rolled at a finish-rolling delivery temperature FDT of not less than 800° C., and then coiled at a temperature of not more than 650° C. Next, after cold-rolling, continuous-annealing at a temperature between the recrystallization temperature and 950° C., primary cooling for cooling to a temperature zone of not more than 500° C., and overaging in the temperature zone of 350° C. to 450° C. for a retention time of not more than 30 seconds are performed to prepare a steel sheet containing not less than 0.
    Type: Grant
    Filed: January 23, 2002
    Date of Patent: February 24, 2004
    Assignee: JFE Steel Corporation
    Inventors: Chikara Kami, Akio Tosaka
  • Publication number: 20040031547
    Abstract: The present invention provides a high tensile strength hot-rolled steel sheet having superior strain aging hardenability, which has high formability and stable quality characteristics, and in which satisfactory strength is obtained when the steel sheet is formed into automotive components, thus enabling the reduction in weight of automobile bodies. Specifically, a method for producing a high tensile strength hot-rolled steel sheet having superior strain aging hardenability with a BH of 80 MPa or more, a &Dgr;TS of 40 MPa or more, and a tensile strength of 440 MPa or more includes the steps of heating a steel slab to 1,000° C. or more, the steel slab containing, in percent by mass, 0.15% or less of C, 2.0% or less of Si, 3.0% or less of Mn,. 0.08% or less of P, 0.02% or less of S, 0.02% or less of Al, 0.0050% to 0.0250% of N, and optionally 0.1% or less in total of at least one of more than 0.02% to 0.1% of Nb and more than 0.02% to 0.1% of V, the ratio N (mass %)/Al (mass %) being 0.
    Type: Application
    Filed: August 18, 2003
    Publication date: February 19, 2004
    Applicant: Kawasaki Steel Corporation
    Inventors: Akio Tosaka, Sinjiro Kaneko, Yoichi Tominaga, Noriyuki Katayama, Nobutaka Kurosawa, Kei Sakata, Osamu Furukimi
  • Patent number: 6692584
    Abstract: The present invention provides a high tensile cold-rolled steel sheet having superior ductility, strain age-hardening characteristics, and crash resistance properties, and also provides a manufacturing method therefor. As a particular means, a thin cold-rolled steel sheet containing 0.05% to 0.30% of C, 0.4% to 2.0% of Si, 0.7% to 3.0% of Mn, 0.08% or less of P, 0.02% or less of Al, and 0.0050% to 0.0250% of N on a mass % basis is manufactured in which N/Al is 0.3 or more. This thin cold-rolled steel sheet is heated to a temperature between (an Ac1 transformation point) and (an Ac3 transformation point+50° C.), is cooled at a cooling rate of 5 to 150° C./second in the range of at least 600 to 500° C., and is held in the temperature range of 350 to 500° C. This steel sheet has superior ductility, strain age-hardening characteristics having a &Dgr;TS of 50 MPa or more, and crash resistance properties.
    Type: Grant
    Filed: December 12, 2001
    Date of Patent: February 17, 2004
    Assignee: JFE Steel Corporation
    Inventors: Kei Sakata, Akio Tosaka, Osamu Furukimi
  • Publication number: 20030188811
    Abstract: The present invention presents a high tensile strength cold rolled steel sheet having excellent formability, impact resistance and strain age hardening characteristics, and the production thereof. As a specific means, a slab having a composition which contains, by mass %, 0.15% or less of C, 0.02% or less of Al, and 0.0050 to 0.0250% of N at N/Al of 0.3 or higher, and has N in a solid solution state at 0.0010% or more, is first hot rolled at the finish rolling delivery-side temperature of 800° C. or above, and is subsequently coiled at the coiling temperature of 750° C. or below to prepare a hot rolled plate. Then, after cold rolling, the hot rolled plate is continuously cooled at a temperature from the recrystallization temperature to 900° C. at a holding time of 10 to 120 seconds, and is cooled by primary cooling in which the hot rolled plate is cooled to 500° C. or below at a cooling rate of 10 to 300° C.
    Type: Application
    Filed: January 13, 2003
    Publication date: October 9, 2003
    Applicant: Kawasaki Steel Corporation
    Inventors: Chikara Kami, Akio Tosaka, Kazunori Osawa, Shinjiro Kaneko, Takuya Yamazaki, Kaneharu Okuda, Takashi Ishikawa
  • Publication number: 20030145920
    Abstract: The present invention presents a high tensile strength cold rolled steel sheet having excellent formability, impact resistance and strain age hardening characteristics, and the production thereof. As a specific means, a slab having a composition which contains, by mass %, 0.15% or less of C, 0.02% or less of Al, and 0.0050 to 0.0250% of N at N/Al of 0.3 or higher, and has N in a solid solution state at 0.0010% or more, is first hot rolled at the finish rolling delivery-side temperature of 800° C. or above, and is subsequently coiled at the coiling temperature of 750° C. or below to prepare a hot rolled plate. Then, after cold rolling, the hot rolled plate is continuously cooled at a temperature from the recrystallization temperature to 900° C. at a holding time of 10 to 120 seconds, and is cooled by primary cooling in which the hot rolled plate is cooled to 500° C. or below at a cooling rate of 10 to 300° C.
    Type: Application
    Filed: January 13, 2003
    Publication date: August 7, 2003
    Applicant: Kawasaki Steel Corporation
    Inventors: Chikara Kami, Akio Tosaka, Kazunori Osawa, Shinjiro Kaneko, Takuya Yamazaki, Kaneharu Okuda, Takashi Ishikawa
  • Publication number: 20030047256
    Abstract: The present invention presents a high tensile strength cold rolled steel sheet having excellent formability, impact resistance and strain age hardening characteristics, and the production thereof. As a specific means, a slab having a composition which contains, by mass %, 0.15% or less of C, 0.02% or less of Al, and 0.0050 to 0.0250% of N at N/Al of 0.3 or higher, and has N in a solid solution state at 0.0010% or more, is first hot rolled at the finish rolling delivery-side temperature of 800° C. or above, and is subsequently coiled at the coiling temperature of 750° C. or below to prepare a hot rolled plate. Then, after cold rolling, the hot rolled plate is continuously cooled at a temperature from the recrystallization temperature to 900° C. at a holding time of 10 to 120 seconds, and is cooled by primary cooling in which the hot rolled plate is cooled to 500° C. or below at a cooling rate of 10 to 300° C.
    Type: Application
    Filed: October 24, 2001
    Publication date: March 13, 2003
    Inventors: Chikara Kami, Akio Tosaka, Kazunori Osawa, Shinjiro Kaneko, Takuya Yamazaki, Kaneharu Okuda, Takashi Ishikawa
  • Publication number: 20030047257
    Abstract: The present invention provides a cold-rolled sheet exhibiting superior strain-aging hardenability which is suitable for use in automobile bodies, and a method for manufacturing the same. In particular, a slab including, by mass, not more than 0.15% carbon, not more than 0.02% Al, and 0.0050% to 0.0250% nitrogen in which Si+Mn/5+10P is adjusted to less than 0.44 and the ratio N/Al is adjusted to not less than 0.3 is hot-rolled at a finish-rolling delivery temperature FDT of not less than 800° C., and then coiled at a temperature of not more than 650° C. Next, after cold-rolling, continuous-annealing at a temperature between the recrystallization temperature and 950° C., primary cooling for cooling to a temperature zone of not more than 500° C., and overaging in the temperature zone of 350° C. to 450° C. for a retention time of not more than 30 seconds are performed to prepare a steel sheet containing not less than 0.
    Type: Application
    Filed: January 23, 2002
    Publication date: March 13, 2003
    Inventors: Chikara Kami, Akio Tosaka
  • Publication number: 20030047258
    Abstract: The present invention provides a high tensile cold-rolled steel sheet having superior ductility, strain age-hardening characteristics, and crash resistance properties, and also provides a manufacturing method therefor. As a particular means, a thin cold-rolled steel sheet containing 0.05% to 0.30% of C, 0.4% to 2.0% of Si, 0.7% to 3.0% of Mn, 0.08% or less of P, 0.02% or less of Al, and 0.0050% to 0.0250% of N on a mass % basis is manufactured in which N/Al is 0.3 or more. This thin cold-rolled steel sheet is heated to a temperature between (an Ac1 transformation point) and (an Ac3 transformation point+50° C.), is cooled at a cooling rate of 5 to 150° C./second in the range of at least 600 to 500° C., and is held in the temperature range of 350 to 500° C. This steel sheet has superior ductility, strain age-hardening characteristics having a &Dgr;TS of 50 MPa or more, and crash resistance properties.
    Type: Application
    Filed: December 12, 2001
    Publication date: March 13, 2003
    Inventors: Kei Sakata, Akio Tosaka, Osamu Furukimi