Patents by Inventor Akira Kishiro

Akira Kishiro has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9758904
    Abstract: A sea-island composite fiber includes island component fibers having a circumscribed circle diameter of 10 to 1000 nm, a circumscribed circle diameter variation of 1 to 20%, a non-circularity of 1.2 to 5.0, and a non-circularity variation of 1 to 10%.
    Type: Grant
    Filed: January 20, 2015
    Date of Patent: September 12, 2017
    Assignee: Toray Industries, Inc.
    Inventors: Masato Masuda, Akira Kishiro, Joji Funakoshi, Yoshitsugu Funatsu, Seiji Mizukami
  • Patent number: 9428851
    Abstract: The fiber cross-section of an island-in-a-sea composite fiber perpendicular to the fiber axis, the island component and sea component are arranged such that the sea component surrounds the island components. The composite cross-section is very consistent, and the fiber has excellent post-processibility. The island-in-a-sea composite fiber wherein diameter of the island component is 10 to 1000 nm, variation of the island component diameter is 1.0 to 20.0%, modification ratio is 1.00 to 1.10, and variation of the modification ratio is 1.0 to 10.0%.
    Type: Grant
    Filed: June 12, 2012
    Date of Patent: August 30, 2016
    Assignee: Toray Industries, Inc.
    Inventors: Masato Masuda, Joji Funakoshi, Akira Kishiro
  • Publication number: 20150184315
    Abstract: A sea-island composite fiber includes island component fibers having a circumscribed circle diameter of 10 to 1000 nm, a circumscribed circle diameter variation of 1 to 20%, a non-circularity of 1.2 to 5.0, and a non-circularity variation of 1 to 10%.
    Type: Application
    Filed: January 20, 2015
    Publication date: July 2, 2015
    Inventors: Masato Masuda, Akira Kishiro, Joji Funakoshi, Yoshitsugu Funatsu, Seiji Mizukami
  • Publication number: 20150132428
    Abstract: A composite spinneret for discharging a composite polymer stream consisting of at least two or more component polymers, which includes a metering plate having multiple metering holes for metering respective component polymers, a distribution plate with multiple distribution holes formed in the distribution grooves for joining the polymer streams discharged from the metering holes, and a discharge plate.
    Type: Application
    Filed: January 20, 2015
    Publication date: May 14, 2015
    Inventors: Masato Masuda, Akira Kishiro, Joji Funakoshi, Yoshitsugu Funatsu, Seiji Mizukami
  • Patent number: 8969224
    Abstract: A sea-island composite fiber has an island component which is ultrafine fibers having a noncircular cross-section, the ultrafine fibers being uniform in the degree of non-circularity and in the diameter of the circumscribed circle. The sea-island composite fiber includes an easily soluble polymer as the sea component and a sparingly soluble polymer as the island component, and the island component has a circumscribed-circle diameter of 10-1,000 nm, a dispersion in circumscribed-circle diameter of 1-20%, a degree of non-circularity of 1.2-5.0, and a dispersion in the degree of non-circularity of 1-10%.
    Type: Grant
    Filed: January 26, 2011
    Date of Patent: March 3, 2015
    Assignee: Toray Industries, Inc.
    Inventors: Masato Masuda, Akira Kishiro, Joji Funakoshi, Yoshitsugu Funatsu, Seiji Mizukami
  • Patent number: 8845938
    Abstract: A method of manufacturing a polyacrylonitrile fiber includes a spinning process in which a spinning dope including polyacrylonitrile is spun; a first drawing process; a drying process; and a second hot drawing process in this order.
    Type: Grant
    Filed: November 28, 2011
    Date of Patent: September 30, 2014
    Assignee: Toray Industries, Inc.
    Inventors: Tomoko Ichikawa, Takashi Ochi, Akira Kishiro, Yasutaka Kato, Takashi Shibata, Masafumi Ise
  • Publication number: 20140120336
    Abstract: The fiber cross-section of an island-in-a-sea composite fiber perpendicular to the fiber axis, the island component and sea component are arranged such that the sea component surrounds the island components. The composite cross-section is very consistent, and the fiber has excellent post-processibility. The island-in-a-sea composite fiber wherein diameter of the island component is 10 to 1000 nm, variation of the island component diameter is 1.0 to 20.0%, modification ratio is 1.00 to 1.10, and variation of the modification ratio is 1.0 to 10.0%.
    Type: Application
    Filed: June 12, 2012
    Publication date: May 1, 2014
    Applicant: Toray Industries, Inc.
    Inventors: Masato Masuda, Joji Funakoshi, Akira Kishiro
  • Publication number: 20130264733
    Abstract: A method of manufacturing a polyacrylonitrile fiber includes a spinning process in which a spinning dope including polyacrylonitrile is spun; a first drawing process; a drying process; and a second hot drawing process in this order.
    Type: Application
    Filed: November 28, 2011
    Publication date: October 10, 2013
    Applicant: TORAY Industries, Inc.
    Inventors: Tomoko Ichikawa, Takashi Ochi, Akira Kishiro, Yasutaka Kato, Takashi Shibata, Masafumi Ise
  • Patent number: 8460790
    Abstract: The present invention provides an aggregate of nanofibers having less spread of single fiber fineness values that can be used in wide applications without limitation to the shape and the kind of the polymer, and a method for manufacturing the same. The present invention is an aggregate of nanofibers made of a thermoplastic polymer having single fiber fineness by number average in a range from 1×10?7 to 2×10?4 dtex and single fibers of 60% or more in fineness ratio have single fiber fineness in a range from 1×10?7 to 2×10?4 dtex.
    Type: Grant
    Filed: October 22, 2003
    Date of Patent: June 11, 2013
    Assignee: TORAY Industries, Inc.
    Inventors: Takashi Ochi, Akira Kishiro, Shuichi Nonaka
  • Publication number: 20120288703
    Abstract: A sea-island composite fiber has an island component which is ultrafine fibers having a noncircular cross-section, the ultrafine fibers being uniform in the degree of non-circularity and in the diameter of the circumscribed circle. The sea-island composite fiber includes an easily soluble polymer as the sea component and a sparingly soluble polymer as the island component, and the island component has a circumscribed-circle diameter of 10-1,000 nm, a dispersion in circumscribed-circle diameter of 1-20%, a degree of non-circularity of 1.2-5.0, and a dispersion in the degree of non-circularity of 1-10%.
    Type: Application
    Filed: January 26, 2011
    Publication date: November 15, 2012
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Masato Masuda, Akira Kishiro, Joji Funakoshi, Yoshitsugu Funatsu, Seiji Mizukami
  • Publication number: 20110183563
    Abstract: A polymer alloy fiber that has an islands-in-sea structure of two or more kinds of organic polymers of different levels of solubility, wherein the island component is made of a low solubility polymer and the sea component is made of a high solubility polymer, while the diameter of the island domains by number average is in a range from 1 to 150 nm, 60% or more of the island domains in area ratio have sizes in a range from 1 to 150 nm in diameter, and the island components are dispersed in a linear configuration. A method for manufacturing the polymer alloy fiber includes melt spinning of a polymer alloy that is made by melt blending of a low solubility polymer and a high solubility polymer.
    Type: Application
    Filed: April 1, 2011
    Publication date: July 28, 2011
    Inventors: Takashi Ochi, Akira Kishiro
  • Patent number: 7666504
    Abstract: The present invention provides a nanoporous fiber being substantially free from coarse pores and having homogeneously dispersed nanopores, unlike conventional porous fibers. A porous fiber has pores each having a diameter of 100 nm or less, in which the area ratio of pores each having a diameter of 200 nm or more to the total cross section of the fiber is 1.5% or less, and the pores are unconnected pores, or a porous fiber has pores each having a diameter of 100 nm or less, in which the area ratio of pores each having a diameter of 200 nm or more to the total cross section of the fiber is 1.5% or less, the pores are connected pores, and the fiber has a strength of 1.0 cN/dtex or more.
    Type: Grant
    Filed: July 20, 2006
    Date of Patent: February 23, 2010
    Assignee: TORAY Industries, Inc.
    Inventors: Takashi Ochi, Akira Kishiro, Shuichi Nonaka, Takaaki Mihara, Norio Suzuki
  • Publication number: 20060255499
    Abstract: The present invention provides a nanoporous fiber being substantially free from coarse pores and having homogeneously dispersed nanopores, unlike conventional porous fibers. A porous fiber has pores each having a diameter of 100 nm or less, in which the area ratio of pores each having a diameter of 200 nm or more to the total cross section of the fiber is 1.5% or less, and the pores are unconnected pores, or a porous fiber has pores each having a diameter of 100 nm or less, in which the area ratio of pores each having a diameter of 200 nm or more to the total cross section of the fiber is 1.5% or less, the pores are connected pores, and the fiber has a strength of 1.0 cN/dtex or more.
    Type: Application
    Filed: July 20, 2006
    Publication date: November 16, 2006
    Inventors: Takashi Ochi, Akira Kishiro, Shuichi Nonaka, Takaaki Mihara, Norio Suzuki
  • Publication number: 20060257656
    Abstract: The present invention provides a nanoporous fiber being substantially free from coarse pores and having homogeneously dispersed nanopores, unlike conventional porous fibers. A porous fiber has pores each having a diameter of 100 nm or less, in which the area ratio of pores each having a diameter of 200 nm or more to the total cross section of the fiber is 1.5% or less, and the pores are unconnected pores, or a porous fiber has pores each having a diameter of 100 nm or less, in which the area ratio of pores each having a diameter of 200 nm or more to the total cross section of the fiber is 1.5% or less, the pores are connected pores, and the fiber has a strength of 1.0 cN/dtex or more.
    Type: Application
    Filed: July 20, 2006
    Publication date: November 16, 2006
    Inventors: Takashi Ochi, Akira Kishiro, Shuichi Nonaka, Takaaki Mihara, Norio Suzuki
  • Patent number: 7097904
    Abstract: The present invention provides a nanoporous fiber being substantially free from coarse pores and having homogeneously dispersed nanopores, unlike conventional porous fibers. A porous fiber has pores each having a diameter of 100 nm or less, in which the area ratio of pores each having a diameter of 200 nm or more to the total cross section of the fiber is 1.5% or less, and the pores are unconnected pores, or a porous fiber has pores each having a diameter of 100 nm or less, in which the area ratio of pores each having a diameter of 200 nm or more to the total cross section of the fiber is 1.5% or less, the pores are connected pores, and the fiber has a strength of 1.0 cN/dtex or more.
    Type: Grant
    Filed: July 28, 2003
    Date of Patent: August 29, 2006
    Assignee: TORAY Industries, Inc.
    Inventors: Takashi Ochi, Akira Kishiro, Shuichi Nonaka, Takaaki Mihara, Norio Suzuki
  • Publication number: 20060057350
    Abstract: The present invention provides an aggregate of nanofibers having less spread of single fiber fineness values that can be used in wide applications without limitation to the shape and the kind of the polymer, and a method for manufacturing the same. The present invention is an aggregate of nanofibers made of a thermoplastic polymer having single fiber fineness by number average in a range from 1×10?7 to 2×10?4 dtex and single fibers of 60% or more in fineness ratio have single fiber fineness in a range from 1×10?7 to 2×10?4 dtex.
    Type: Application
    Filed: October 22, 2003
    Publication date: March 16, 2006
    Inventors: Takashi Ochi, Akira Kishiro, Shuichi Nonaka
  • Publication number: 20050260911
    Abstract: The present invention provides a nanoporous fiber being substantially free from coarse pores and having homogeneously dispersed nanopores, unlike conventional porous fibers. A porous fiber has pores each having a diameter of 100 nm or less, in which the area ratio of pores each having a diameter of 200 nm or more to the total cross section of the fiber is 1.5% or less, and the pores are unconnected pores, or a porous fiber has pores each having a diameter of 100 nm or less, in which the area ratio of pores each having a diameter of 200 nm or more to the total cross section of the fiber is 1.5% or less, the pores are connected pores, and the fiber has a strength of 1.0 cN/dtex or more.
    Type: Application
    Filed: July 28, 2003
    Publication date: November 24, 2005
    Inventors: Takashi Ochi, Akira Kishiro, Shuichi Nonaka, Takaaki Mihara, Norio Suzuki
  • Patent number: 5849232
    Abstract: A process for preparing highly oriented undrawn core-sheath type conjugated polyester fibers including the step of spinning a polyester as the sheath polymer and a polymer having a larger gradient of elongational viscosity with the temperature than that of the sheath polymer as a core polymer at a spinning speed of about 4000 to 12000 m/min.
    Type: Grant
    Filed: April 11, 1997
    Date of Patent: December 15, 1998
    Assignee: Toray Industries, Inc.
    Inventors: Takashi Ochi, Akira Kishiro, Mototada Fukuhara, Atsushi Taniguchi, Takeshi Kikutani
  • Patent number: 5660804
    Abstract: A highly oriented undrawn polyester fiber which is crystalline such that the fiber is capable of exhibiting a diffraction peak observable in a wide angle X-ray diffraction image of the fiber and has a birefringence of 0.015 to 0.05.A process for preparing highly oriented undrawn core-sheath type conjugated polyester fibers including the step of spinning a polyester as the sheath polymer and a polymer having the larger gradient of elongational viscosity with the temperature than that of the sheath polymer at a spinning speed of about 4000 to 12000 m/min.A textured yarn made of said highly oriented undrawn polyester fibers and a process for preparing the textured yarn.
    Type: Grant
    Filed: February 28, 1996
    Date of Patent: August 26, 1997
    Assignee: Toray Industries, Inc.
    Inventors: Takashi Ochi, Akira Kishiro, Mototada Fukuhara, Atsushi Taniguchi, Takeshi Kikutani