Patents by Inventor Akira Mitsuhashi
Akira Mitsuhashi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
-
Patent number: 8187532Abstract: This ring-shaped disk for a gas turbine includes a ring-shaped disk material consisting of a Ni-based alloy, wherein the Ni-based alloy has a composition that includes, in terms of percent by mass, Ni: 50.00 to 55.00%, Cr: 17.0 to 21.0%, Nb: 4.75 to 5.60%, Mo: 2.8 to 3.3%, Ti: 0.65 to 1.15%, Al: 0.20 to 0.80%, and C: 0.01 to 0.08%, with the balance being Fe and inevitable impurities, and has a microstructure in which ? phase particles are distributed in a matrix thereof, and wherein, in the microstructure, flattened ? phase particles of which maximum length directions are oriented at angles within a range of 60 to 120° with respect to a radial direction of the ring-shaped disk material are present in an amount of 60% or more of a total amount of the ? phase particles distributed in the matrix.Type: GrantFiled: May 8, 2009Date of Patent: May 29, 2012Assignee: MMC Superalloy CorporationInventors: Jun Ohsone, Akira Mitsuhashi, Takanori Matsui, Yuji Ishiwari
-
Publication number: 20110158844Abstract: This ring-shaped disk for a gas turbine includes a ring-shaped disk material consisting of a Ni-based alloy, wherein the Ni-based alloy has a composition that includes, in terms of percent by mass, Ni: 50.00 to 55.00%, Cr: 17.0 to 21.0%, Nb: 4.75 to 5.60%, Mo: 2.8 to 3.3%, Ti: 0.65 to 1.15%, Al: 0.20 to 0.80%, and C: 0.01 to 0.08%, with the balance being Fe and inevitable impurities, and has a microstructure in which ? phase particles are distributed in a matrix thereof, and wherein, in the microstructure, flattened ? phase particles of which maximum length directions are oriented at angles within a range of 60 to 120° with respect to a radial direction of the ring-shaped disk material are present in an amount of 60% or more of a total amount of the ? phase particles distributed in the matrix.Type: ApplicationFiled: May 8, 2009Publication date: June 30, 2011Inventors: Jun Ohsone, Akira Mitsuhashi, Takanori Matsui, Yuji Ishiwari
-
Patent number: 6808570Abstract: A fin and a tube for a high-temperature heat exchanger are made of a nickel-based alloy which contains 2.0 to 5.0% of Al and further contains, as required, at least one selected from the group consisting of 0.1 to 2.5% of Si, 0.8 to 4.0% of Cr, and 0.1 to 1.5% of Mn, the balance being Ni and unavoidable impurities.Type: GrantFiled: March 7, 2003Date of Patent: October 26, 2004Assignee: Mitsubishi Materials CorporationInventor: Akira Mitsuhashi
-
Patent number: 6794803Abstract: At least one of a center electrode and a ground electrode of an engine spark plug is a Ni-base alloy containing, in weight percentage, 0.5˜2.5% Si, 0.1˜1.2% Mn, 3.2˜5.0% Al, 0.9˜2.8% Cr, 0.001˜0.025% C in addition to Ni and unavoidable impurities. And, a value S/V is in a range from 1.7 mm−1 to 3.9 mm−1 when ‘S’ represents a surface area of the ground electrode and ‘V’ represents a volume of the ground electrode.Type: GrantFiled: March 14, 2002Date of Patent: September 21, 2004Assignee: Denso CorporationInventors: Tsunenobu Hori, Yasutake Ishino, Hironori Osamura, Akira Mitsuhashi, Mineo Okuma
-
Patent number: 6732992Abstract: A mold for producing a silicon ingot having a layered structure comprising an inner silica layer containing at least one layer in which a fused silica powder with a particle size of 100 &mgr;m or less and a fine fused silica sand with a particle size of 100-300 &mgr;m is bonded with a silica binder, and an outer silica layer containing at least one layer in which a fused silica powder with a particle size of 100 &mgr;m or less and a coarse fused silica sand with a particle size of 500-1500 &mgr;m is bonded with a silica binder.Type: GrantFiled: August 24, 2001Date of Patent: May 11, 2004Assignee: Mitsubishi Materials CorporationInventors: Saburo Wakita, Akira Mitsuhashi, Jun-ichi Sasaki
-
Publication number: 20030170139Abstract: A fin and a tube for a high-temperature heat exchanger are made of a nickel-based alloy which contains 2.0 to 5.0% of Al and further contains, as required, at least one selected from the group consisting of 0.1 to 2.5% of Si, 0.8 to 4.0% of Cr, and 0.1 to 1.5% of Mn, the balance being Ni and unavoidable impurities.Type: ApplicationFiled: March 7, 2003Publication date: September 11, 2003Applicant: MITSUBISHI MATERIALS CORPORATIONInventor: Akira Mitsuhashi
-
Publication number: 20030038575Abstract: At least one of a center electrode and a ground electrode of an engine spark plug is a Ni-base alloy containing, in weight percentage, 0.5˜2.5% Si, 0.1˜1.2% Mn, 3.2˜5.0% Al, 0.9˜2.8% Cr, 0.001˜0.025% C in addition to Ni and unavoidable impurities. And, a value S/V is in a range from 1.7 mm−1 to 3.9 mm−1 when ‘S’ represents a surface area of the ground electrode and ‘V’ represents a volume of the ground electrode.Type: ApplicationFiled: March 14, 2002Publication date: February 27, 2003Inventors: Tsunenobu Hori, Yasutake Ishino, Hironori Osamura, Akira Mitsuhashi, Mineo Okuma
-
Patent number: 6378835Abstract: A method for producing a silicon ingot having a directional solidification structure comprising the steps of: placing a silicon raw material into a crucible of a melting device constructed by mounting a chill plate on an underfloor heater, mounting a crucible with a large cross-sectional area on the chill plate, providing an overhead heater over the crucible, and surrounding the circumference of the crucible with a heat insulator; heat-melting the silicon raw material by flowing an electric current through the underfloor heater and overhead heater; chilling the bottom of the crucible by halting the electric current through the underfloor heater after the silicon raw material has been completely melted to form a molten silicon; chilling the bottom of the crucible by flowing an inert gas through the chill plate; and intermittently or continuously lowering the temperature of the overhead heater by intermittently or continuously decreasing the electric current through the overhead heater, and an apparatus for proType: GrantFiled: February 25, 1999Date of Patent: April 30, 2002Assignee: Mitsubishi Materials CorporationInventors: Saburo Wakita, Akira Mitsuhashi, Yoshinobu Nakada, Jun-ichi Sasaki, Yuhji Ishiwari
-
Publication number: 20020014574Abstract: A mold for producing a silicon ingot having a layered structure comprising an inner silica layer containing at least one layer in which a fused silica powder with a particle size of 100 &mgr;m or less and a fine fused silica sand with a particle size of 100-300 &mgr;m is bonded with a silica binder, and an outer silica layer containing at least one layer in which a fused silica powder with a particle size of 100 &mgr;m or less and a coarse fused silica sand with a particle size of 500-1500 &mgr;m is bonded with a silica binder.Type: ApplicationFiled: August 24, 2001Publication date: February 7, 2002Applicant: Mitsubishi Materials CorporationInventors: Saburo Wakita, Akira Mitsuhashi, Jun-ichi Sasaki
-
Patent number: 6334603Abstract: A mold for producing a silicon ingot having a layered structure comprising an inner silica layer containing at least one layer in which a fused silica powder with a particle size of 100 &mgr;m or less and a fine fused silica sand with a particle size of 100-300 &mgr;m is bonded with a silica binder, and an outer silica layer containing at least one layer in which a fused silica powder with a particle size of 100 &mgr;m or less and a coarse fused silica sand with a particle size of 500-1500 &mgr;m is bonded with a silica binder.Type: GrantFiled: February 26, 1999Date of Patent: January 1, 2002Assignee: Mitsubishi Materials CorporationInventors: Saburo Wakita, Akira Mitsuhashi, Jun-ichi Sasaki
-
Patent number: 6322643Abstract: An Ni-base heat resistant alloy, has a composition which contains, by weight, Cr: from 12.0 to 14.3%, Co: from 8.5 to 11.0%, Mo: from 1.0 to 3.5%, W: from 3.5 to 6.2%, Ta: from 3.0 to 5.5%, Al: from 3.5 to 4.5%, Ti: from 2.0 to 3.2%, C: from 0.04 to 0.12%, B: from 0.005 to 0.05%, and the balance substantially Ni and inevitable impurities. A large-size casting, as well as a large-size turbine blade, having a columnar crystalline Ni-base heat-resistant alloy formed from the Ni-base heat-resistant alloy, have sound cast surfaces and a sound internal structure.Type: GrantFiled: November 16, 1999Date of Patent: November 27, 2001Assignees: Mitsubishi Materials Corporation, Mitsubishi Heavy Industries, Ltd.Inventors: Akira Mitsuhashi, Michi Misumi, Saburou Wakita, Hisataka Kawai, Kouji Takahashi, Ikuo Okada
-
Patent number: 6299682Abstract: A method for producing a silicon ingot having a directional solidification structure comprising the steps of: placing a silicon raw material into a crucible of a melting device constructed by mounting a chill plate on an underfloor heater, mounting a crucible with a large cross-sectional area on the chill plate, providing an overhead heater over the crucible, and surrounding the circumference of the crucible with a heat insulator; heat-melting the silicon raw material by flowing an electric current through the underfloor heater and overhead heater; chilling the bottom of the crucible by halting the electric current through the underfloor heater after the silicon raw material has been completely melted to form a molten silicon; chilling the bottom of the crucible by flowing an inert gas through the chill plate; and intermittently or continuously lowering the temperature of the overhead heater by intermittently or continuously decreasing the electric current through the overhead heater, and an apparatus for proType: GrantFiled: September 8, 2000Date of Patent: October 9, 2001Assignee: Mitsubishi Materials CorporationInventors: Saburo Wakita, Akira Mitsuhashi, Yoshinobu Nakada, Jun-ichi Sasaki, Yuhji Ishiwari
-
Patent number: 6036791Abstract: An Ni-base heat resistant alloy, has a composition which contains, by weight, Cr: from 12.0 to 14.3%, Co: from 8.5 to 11.0%, Mo: from 1.0 to 3.5%, W: from 3.5 to 6.2%, Ta: from 3.0 to 5.5%, Al: from 3.5 to 4.5%, Ti: from 2.0 to 3.2%, C: from 0.04 to 0.12%, B: from 0.005 to 0.05%, and the balance substantially Ni and inevitable impurities. A large-size casting, as well as a large-size turbine blade, having a columnar crystalline Ni-base heat-resistant alloy formed from the Ni-base heat-resistant alloy, have sound cast surfaces and a sound internal structure.Type: GrantFiled: January 23, 1998Date of Patent: March 14, 2000Assignees: Mitsubishi Materials Corporation, Mitsubishi Heavy Industries, Ltd.Inventors: Akira Mitsuhashi, Michi Misumi, Saburou Wakita
-
Patent number: 6003587Abstract: A casting furnace for forming a large size turbine blade at a high casting rate using a casting alloy which has a single crystal structure or a columnar crystal structure, includes a main tank 2 in which a mold M is placed. A heater 6 heats the periphery of a mold M to a predetermined temperature. The heater is then vertically raised relative to the mold M while a cooling liquid metal immerses and cools the periphery of the heated mold M below the heater. The surface height of the cooling liquid metal is raised according to the rising of the heater.Type: GrantFiled: July 8, 1997Date of Patent: December 21, 1999Assignee: Mitsubishi Materials CorporationInventor: Akira Mitsuhashi
-
Patent number: 5634989Abstract: A corrosion-resistant amorphous alloy containing Ta in an amount of from 10 to 40 atomic % and Mo, Cr, W, P, B and/or Si is disclosed.This alloy can be prepared by rapidly cooling and solidifying molten alloy, shows a satisfactory corrosion resistance in high-temperature concentrated phosphoric acid, and is adapted to be used as a plant structural material or a separator for a fuel cell.Type: GrantFiled: July 15, 1992Date of Patent: June 3, 1997Assignees: Mitsubishi Materials Corporation, Koji HashimotoInventors: Koji Hashimoto, Akira Mitsuhashi, Katsuhiko Asami, Asahi Kawashima, Yoshio Takizawa
-
Patent number: 5575972Abstract: The present invention relates to a superior Fe--Cr alloy and a nozzle for diesel engines formed from this Fe--Cr alloy. The Fe--Cr alloy of the present invention comprises:______________________________________ C: 0.1.about.0.2% by weight Si: 0.1.about.2% by weight Mn: 0.1.about.2% by weight Cr: 16.about.20% by weight Mo: 1.1.about.2.4% by weight Nb: 0.3.about.2.1% by weight Ta: 0.1.about.2.2% by weight N: 0.02.about.0.15% by weight ______________________________________with a remaining portion therein consisting of Fe and unavoidable impurities. It is possible to substitute a portion of the Fe using 0.2.about.2.5% by weight of Co. Furthermore, in this case, it is also possible to substitute a portion of the Fe using at least one element selected from among 0.2.about.2.5% by weight of Ni and 0.2.about.2.5% by weight of W.Type: GrantFiled: February 15, 1995Date of Patent: November 19, 1996Assignees: Mitsubishi Materials Corporation, Mitsubishi Jidosha Kogyo Kabushiki KaishaInventors: Akira Mitsuhashi, Takanori Matsui, Saburo Wakita
-
Patent number: 5516381Abstract: A rotating blade or stationary vane of a gas turbine which is made of a nickel alloy containing Cr, Co, Mo, W, Ta, Al, Ti, C, B, Zr, and one or both of Mg and Ca. Additionally, the alloy may contain Hf, Pt, Rh and Re.Type: GrantFiled: January 25, 1995Date of Patent: May 14, 1996Assignees: Mitsubishi Materials Corporation, Mitsubishi Jukogyo Kabushiki KaishaInventors: Hisataka Kawai, Ikuo Okada, Ichiro Tsuji, Koji Takahashi, Kensho Sahira, Akira Mitsuhashi
-
Patent number: 5495837Abstract: A coated valve face of an engine valve is formed of an Fe-based alloy having a composition consisting essentially of, by weight, 0.7 to 1.5% of C, 10 to 15% of Mn, 24 to 30% of Cr, 6.1 to 9.8% of Mo, 10 to 15% of Ni, 0.1 to 0.4% of N, 0.2 to 1.5% of Si, and optionally at least one of 0.1 to 5% of Nb, 0.1 to 5% of Ta and 0.15% of W as required (the total content of Nb, Ta and W being limited to 5% or less), and the balance substantially Fe and inevitable impurities, and having a two-phase structure formed of an austenitic phase and an eutectic carbide phase. In another embodiment, the composition contains between 0.05 to 1% Co. The Fe-based alloys are preferably applied to the valve face by plasma beam or laser beam coating of powdered such alloys onto the valve face.Type: GrantFiled: December 12, 1994Date of Patent: March 5, 1996Assignee: Mitsubishi Materials CorporationInventors: Akira Mitsuhashi, Saburo Wakita, Tsutomu Oka, Osami Noguchi
-
Patent number: 5431750Abstract: The improved nickel-base heat-resistant alloy consists of 13.1-15.0% Cr (all percentages that follows are by weight), 8.5-10.5% Co, 1.0-3.5% Mo, 3.5-4.5% W, 3.0-5.5% Ta, 3.5-4.5% Al, 2.2-3.2% Ti, 0.06-0.12% C, 0.005-0.025% B, 0.010-0.05% Zr and 1-100 ppm of Mg and/or Ca, in the optional presence of 0-1.5% Hf and/or 0-0.5% of at least one element of Pt, Rh and Re, with the remainder being Ni and incidental impurities. The alloy has high strength and high resistance to oxidation and corrosion at elevated temperatures and, hence, is suitable for use as a constituent material for machine parts that are to be exposed to elevated temperatures.Type: GrantFiled: June 19, 1992Date of Patent: July 11, 1995Assignees: Mitsubishi Materials Corporation, Mitsubishi Jukogyo Kabushiki KaishaInventors: Hisataka Kawai, Ikuo Okada, Ichiro Tsuji, Koji Takahashi, Kensho Sahira, Akira Mitsuhashi
-
Patent number: 5422072Abstract: A Co-based alloy exhibits superior high-temperature strength and resistance properties. In one embodiment, the Co-based alloy contains, in weight percent, from about 0.1 to about 1.2 of C; from about 0.01 to about 2 of at least one of Si and Mn; from about 22 to about 37 of Cr; from about 5 to about 15 of Ni; from about 0.1 to about 3.5 of Re; with a balance being Co and incidental impurities. Co and C, Si, Mn, Cr, Ni, Re, B, Zr, W, Mo, Ta, and Nb impart high-temperature wear resistance to the alloy to withstand repeated temperature cycling in a glass spinnaret. In one embodiment of the present invention, Hf is added to improve molten glass corrosion resistance, while Y and other rare earth elements are added in alternate embodiments to improve high-temperature oxidation resistance. Percentages by weight are disclosed for enhanced high-temperature oxidation resistance, increased fluid wear resistance and enhanced molten glass corrosion resistance.Type: GrantFiled: December 20, 1993Date of Patent: June 6, 1995Assignee: Mitsubishi Materials Corp.Inventors: Akira Mitsuhashi, Kensho Sahira, Saburo Wakita