Patents by Inventor Akira Sasame

Akira Sasame has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8097550
    Abstract: A low-cost spinel sintered body having small polarization and high heat-conductivity is provided. Also, a useful light-transmitting window and light-transmitting lens for light-emitting device is provided. For such purpose, the spinel sintered body of the present invention has a contrast ratio of 300 or more in the case of white light, where the contrast ratio is defined as the quotient obtained by dividing an amount of transmitting light in the case of being arranged between two polarizing plates, the polarizing directions of the two polarizing plates being parallel to each other, by an amount of transmitting light in the case of being arranged between two polarizing plates, the polarizing directions of the two polarizing plates being orthogonal to each other.
    Type: Grant
    Filed: May 7, 2010
    Date of Patent: January 17, 2012
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Akira Sasame, Ken-ichiro Shibata, Akihito Fujii, Shigeru Nakayama
  • Publication number: 20100220393
    Abstract: A low-cost spinel sintered body having small polarization and high heat-conductivity is provided. Also, a useful light-transmitting window and light-transmitting lens for light-emitting device is provided. For such purpose, the spinel sintered body of the present invention has a contrast ratio of 300 or more in the case of white light, where the contrast ratio is defined as the quotient obtained by dividing an amount of transmitting light in the case of being arranged between two polarizing plates, the polarizing directions of the two polarizing plates being parallel to each other, by an amount of transmitting light in the case of being arranged between two polarizing plates, the polarizing directions of the two polarizing plates being orthogonal to each other.
    Type: Application
    Filed: May 7, 2010
    Publication date: September 2, 2010
    Applicant: Sumitomo Electric Industries, Ltd.
    Inventors: Akira Sasame, Ken-ichiro Shibata, Akihito Fujii, Shigeru Nakayama
  • Patent number: 7741238
    Abstract: A low-cost spinel sintered body having small polarization and high heat-conductivity is provided. Also, a useful light-transmitting window and light-transmitting lens for light-emitting device is provided. For such purpose, the spinel sintered body of the present invention has a contrast ratio of 300 or more in the case of white light, where the contrast ratio is defined as the quotient obtained by dividing an amount of transmitting light in the case of being arranged between two polarizing plates, the polarizing directions of the two polarizing plates being parallel to each other, by an amount of transmitting light in the case of being arranged between two polarizing plates, the polarizing directions of the two polarizing plates being orthogonal to each other.
    Type: Grant
    Filed: March 28, 2006
    Date of Patent: June 22, 2010
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Akira Sasame, Ken-Ichiro Shibata, Akihito Fujii, Shigeru Nakayama
  • Publication number: 20090067077
    Abstract: A low-cost spinel sintered body having small polarization and high heat-conductivity is provided. Also, a useful light-transmitting window and light-transmitting lens for light-emitting device is provided. For such purpose, the spinel sintered body of the present invention has a contrast ratio of 300 or more in the case of white light, where the contrast ratio is defined as the quotient obtained by dividing an amount of transmitting light in the case of being arranged between two polarizing plates, the polarizing directions of the two polarizing plates being parallel to each other, by an amount of transmitting light in the case of being arranged between two polarizing plates, the polarizing directions of the two polarizing plates being orthogonal to each other.
    Type: Application
    Filed: March 28, 2006
    Publication date: March 12, 2009
    Applicant: SUMITOMO ELECTRIC INDUSTRIES, LTD.
    Inventors: Akira Sasame, Ken-ichiro Shibata, Akihito Fujii, Shigeru Nakayama
  • Patent number: 7180178
    Abstract: In a semiconductor heat-dissipating substrate made of a Cu—W alloy whose pores have been infiltrated with copper, being a porous tungsten body whose pore diameter at a specific cumulative surface area of 95% is 0.3 ?m or more, and whose pore diameter at a specific cumulative surface area of 5% is 30 ?m or less, thermal conductivity of 210 W/m·K or more is obtained by decreasing the content of iron-family metal to be less than 0.02 weight %. Likewise, changing the amount of infiltrated copper in a molded object by utilizing a multi-shaft press to vary the amount of vesicles in the middle and peripheral portions makes for offering at low cost a semiconductor heat-dissipating substrate that in between middle and peripheral portions made of different materials does not have bonding matter.
    Type: Grant
    Filed: July 6, 2005
    Date of Patent: February 20, 2007
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Kouichi Takashima, Shin-ichi Yamagata, Yugaku Abe, Akira Sasame
  • Patent number: 6979901
    Abstract: In a semiconductor heat-dissipating substrate made of a Cu—W alloys whose pores have been infiltrated with copper, being a porous tungsten body whose pore diameter at a specific cumulative surface area of 95% is 0.3 ?m or more, and whose pore diameter at a specific cumulative surface area of 5% is 30 ?m or less, thermal conductivity of 210 W/m·K or more is obtained by decreasing the content of iron-family metal to be less than 0.02 weight %. Likewise, changing the amount of infiltrated copper in a molded object by utilizing a multi-shaft press to vary the amount of vesicles in the middle and peripheral portions makes for offering at low cost a semiconductor heat-dissipating substrate that in between middle and peripheral portions made of different materials does not have bonding matter.
    Type: Grant
    Filed: August 23, 2002
    Date of Patent: December 27, 2005
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Kouichi Takashima, Shin-ichi Yamagata, Yugaku Abe, Akira Sasame
  • Publication number: 20050230819
    Abstract: In a semiconductor heat-dissipating substrate made of a Cu—W alloy whose pores have been infiltrated with copper, being a porous tungsten body whose pore diameter at a specific cumulative surface area of 95% is 0.3 ?m or more, and whose pore diameter at a specific cumulative surface area of 5% is 30 ?m or less, thermal conductivity of 210 W/m·K or more is obtained by decreasing the content of iron-family metal to be less than 0.02 weight %. Likewise, changing the amount of infiltrated copper in a molded object by utilizing a multi-shaft press to vary the amount of vesicles in the middle and peripheral portions makes for offering at low cost a semiconductor heat-dissipating substrate that in between middle and peripheral portions made of different materials does not have bonding matter.
    Type: Application
    Filed: July 6, 2005
    Publication date: October 20, 2005
    Applicant: SUMITOMO ELECTRIC INDUSTRIES, LTD.
    Inventors: Kouichi Takashima, Shin-ichi Yamagata, Yugaku Abe, Akira Sasame
  • Patent number: 6783867
    Abstract: A highly reliable member for a semiconductor device, in which a high melting point metallizing layer, which consists mainly of a high melting point metal such as W and/or Mo, and an intervening metal layer, which has a melting point of not greater than 1,000° C. and consists mainly of at least one selected from among Ni, Cu and Fe, are provided on an AlN substrate material in this order on the AlN substrate material, and a conductor layer consisting mainly of copper is directly bonded to the intervening metal layer without intervention of a solder material layer. A semiconductor element or the like is mounted on the member for a semiconductor device, thereby fabricating a semiconductor device. The high melting point metallizing layer is formed on an aluminum nitride substrate by post-fire or co-fire metallization.
    Type: Grant
    Filed: June 4, 2003
    Date of Patent: August 31, 2004
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Kazutaka Sasaki, Hirohiko Nakata, Akira Sasame, Mitsunori Kobayashi
  • Publication number: 20040135247
    Abstract: In a semiconductor heat-dissipating substrate made of a Cu—W alloy whose pores have been infiltrated with copper, being a porous tungsten body whose pore diameter at a specific cumulative surface area of 95% is 0.3 &mgr;m or more, and whose pore diameter at a specific cumulative surface area of 5% is 30 &mgr;m or less, thermal conductivity of 210 W/m·K or more is obtained by decreasing the content of iron-family metal to be less than 0.02 weight %. Likewise, changing the amount of infiltrated copper in a molded object by utilizing a multi-shaft press to vary the amount of vesicles in the middle and peripheral portions makes for offering at low cost a semiconductor heat-dissipating substrate that in between middle and peripheral portions made of different materials does not have bonding matter.
    Type: Application
    Filed: October 21, 2003
    Publication date: July 15, 2004
    Inventors: Kouichi Takashima, Shin-ichi Yamagata, Yugaku Abe, Akira Sasame
  • Publication number: 20030207146
    Abstract: A highly reliable member for a semiconductor device, in which a high melting point metallizing layer, which consists mainly of a high melting point metal such as W and/or Mo, and an intervening metal layer, which has a melting point of not greater than 1,000° C. and consists mainly of at least one selected from among Ni, Cu and Fe, are provided on an AlN substrate material in this order on the AlN substrate material, and a conductor layer consisting mainly of copper is directly bonded to the intervening metal layer without intervention of a solder material layer. A semiconductor element or the like is mounted on the member for a semiconductor device, thereby fabricating a semiconductor device. The high melting point metallizing layer is formed on an aluminum nitride substrate by post-fire or co-fire matallization.
    Type: Application
    Filed: June 4, 2003
    Publication date: November 6, 2003
    Inventors: Kazutaka Sasaki, Hirohiko Nakata, Akira Sasame, Mitsunori Kobayashi
  • Patent number: 5998043
    Abstract: A highly reliable member for a semiconductor device, in which a high melting point metallizing layer, which consists mainly of a high melting point metal such as W and/or Mo, and an intervening metal layer, which has a melting point of not greater than 1,000.degree. C. and consists mainly of at least one selected from among Ni, Cu and Fe, are provided on an AlN substrate material in this order on the AlN substrate material, and a conductor layer consisting mainly of copper is directly bonded to the intervening metal layer without intervention of a solder material layer. A semiconductor element or the like is mounted on the member for a semiconductor device, thereby fabricating a semiconductor device. The high melting point metallizing layer is formed on an aluminum nitride substrate by post-fire or co-fire matallization.
    Type: Grant
    Filed: January 31, 1997
    Date of Patent: December 7, 1999
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Kazutaka Sasaki, Hirohiko Nakata, Akira Sasame, Mitsunori Kobayashi
  • Patent number: 5529852
    Abstract: An aluminum nitride sintered body has a metallized layer on its surface. The metallized layer contains tungsten, aluminum oxide and calcium oxide. Preferably, the metallized layer contains 40 to 96 percent by weight of a metal, 0.4 to 25 percent by weight of an aluminum oxide and 3 to 35 percent by weight of calcium oxide. In a method of forming a metallized layer on the surface of the aluminum nitride sintered body, such body is first formed by firing. Then, a metal paste of tungsten containing powder of calcium oxide and powder of aluminum oxide is provided. The metal paste is coated on the surface of the aluminum nitride sintered body which is then fired with the metal paste in an inert atmosphere.
    Type: Grant
    Filed: March 7, 1994
    Date of Patent: June 25, 1996
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Akira Sasame, Hitoyuki Sakanoue
  • Patent number: 5292552
    Abstract: An aluminum nitride sintered body that has been fired/formed to have a prescribed sintered configuration, is used as a substrate. A metal paste of tungsten is prepared and applied to the substrate. The metal paste of tungsten contains oxide components of at least 1 percent by weight of the paste and not more than 40 percent by weight of the paste. The oxide components include SiO.sub.2 of at least 1 percent by weight of the oxide components and not more than 40 percent by weight of the oxide components. The oxide components include CaO and Al.sub.2 O.sub.3 in a weight ratio of at least 0.5 and not more than 2 of CaO to Al.sub.2 O.sub.3. The aluminum nitride sintered body coated with the metal paste is heated/fired in a non-oxidizing atmosphere at a temperature of at least 1400.degree. C. and not more than 2000.degree. C.
    Type: Grant
    Filed: June 19, 1992
    Date of Patent: March 8, 1994
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Akira Yamakawa, Akira Sasame
  • Patent number: 5190601
    Abstract: Disclosed herein is a method of making a surface structure on a ceramic substrate capable of suppressing diffusion of Ni to an Au plating layer and of reducing the necessary thickness of the Au plating layer. A metallized layer (12), Ni layer (13) and Au layer (14) are formed in this order on a surface of a ceramic substrate (11). The substrate (11) is heated in a non-oxidizing atmosphere to cause an alloying reaction between the Ni layer (13) and the Au layer (14). Thereafter, an Au plating layer (16) is formed on the NiAu alloy layer (15). Since Ni in the NiAu alloy layer is not easily released, diffusion of Ni into the Au plating layer can be suppressed sufficiently. Therefore, the Au plating layer can be small in thickness, generally less than 1 micron.
    Type: Grant
    Filed: December 13, 1991
    Date of Patent: March 2, 1993
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Akira Yamakawa, Akira Sasame
  • Patent number: 5134461
    Abstract: A ceramic substrate has a surface structure capable of suppressing diffusion of Ni into an Au plating layer by providing an NiAu alloy layer between the substrate and the Au plating layer, whereby the thickness of the Au plating layer may be reduced. Such a surface structure is formed by applying the following layers to the substrate, a metallized layer (12), Ni an layer (13) and Au layer (14) in this order. The substrate (11) is heated in a non-oxidizing atmosphere to cause an alloying reaction between the Ni layer (13) and the Au layer (14). Thereafter, an Au plating layer (16) is formed on the NiAu alloy layer (15). Since Ni in the NiAu alloy layer is not easily released, diffusion of Ni into the Au plating layer is suppressed sufficiently.
    Type: Grant
    Filed: December 6, 1990
    Date of Patent: July 28, 1992
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Akira Yamakawa, Akira Sasame
  • Patent number: 5085923
    Abstract: An aluminum nitride sintered body is mainly composed of aluminum nitride, contains 0.01 to 1.0 percent by weight of a rare earth element and 0.001 to 0.5 percent by weight of oxygen, and has thermal conductivity of at least 180 W/mK. According to a method of manufacturing such an aluminum nitride sintered body, aluminum nitride powder (201) is first prepared. At least one compound (203) containing a rare earth element is added to the aluminum nitride powder (201) to contain 0.01 to 1.0 percent by weight, in rare earth element conversion, of the compound, to be homogeneously mixed with each other. A formed body obtained by forming such mixed powder is sintered in a non-oxidizing atmosphere containing nitrogen at a temperature of 1500 to 2200.degree. C.
    Type: Grant
    Filed: April 17, 1991
    Date of Patent: February 4, 1992
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Akira Yamakawa, Masaya Miyake, Hitoyuki Sakanoue, Hisao Takeuchi, Koichi Sogabe, Akira Sasame
  • Patent number: 5034357
    Abstract: An aluminum nitride sintered body mainly composed of aluminum nitride, contains 0.01 to 1.0 percent by weight of a rare earth element and 0.001 to 0.5 percent by weight of oxygen. Such a body has a thermal conductivity of at least 180 W/mK. For manufacturing such an aluminum nitride sintered body, aluminum nitride powder (201) is first prepared. At least one compound (203) containing a rare earth element is added to the aluminum nitride powder (201) to contain 0.01 to 1.0 percent by weight, in rare earth element conversion, of the compound. The ingredients are homogeneously mixed with each other. A green body is formed of the mixed powder and sintered at a temperature of 1500.degree. to 2200.degree. C. in a non-oxidizing atmosphere containing nitrogen.
    Type: Grant
    Filed: January 26, 1989
    Date of Patent: July 23, 1991
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Akira Yamakawa, Masaya Miyake, Hitoyuki Sakanoue, Hisao Takeuchi, Koichi Sogabe, Akira Sasame
  • Patent number: 5010388
    Abstract: A connection structure between lead frames and a base plate of aluminum nitride, to be applied as a connection structure between components of a semiconductor apparatus, has a base plate made of a sintered body of aluminum nitride on which a semiconductor device is to be mounted. The lead frames are made of iron alloy containing nickel in 29 wt. % and cobalt in 17 wt. %. A silver solder is used for joining the base plate and the lead frames. A surface of the lead frame to be joined to the base plate is clad with a stress relief layer of oxygen-free copper of a high plastic deformability to relieve, by its plastic deformation, a thermal stress caused by a difference between a thermal expansion coefficient of the aluminum nitride base plate and that of the lead frame in a cooling process at the time of soldering. Preferably, only a portion of each lead frame to be joined to the base plate comprises an inner layer of an iron alloy containing 29 wt. % of nickel and 17 wt.
    Type: Grant
    Filed: June 28, 1988
    Date of Patent: April 23, 1991
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Akira Sasame, Hitoyuki Sakanoue, Hisao Takeuchi, Masaya Miyake, Akira Yamakawa, Yasuhisa Yushio, Hitoshi Akazawa
  • Patent number: 4965659
    Abstract: A member for a semiconductor structure is constructed, for example, as a mounting, or as a cover, or as a heat sink. Such a component is obtained by joining an aluminum nitride insulating substrate and a radiating element. The metal material for forming the radiating member has a thermal conductivity of at least 120 W/mK and a thermal expansion coefficient within a range of 4 to 6.0.times.10.sup.-6 /K.sup.-1. Preferably the material forming the radiating element is made of a tungsten alloy containing copper by not more than 5 percent by weight.
    Type: Grant
    Filed: June 28, 1988
    Date of Patent: October 23, 1990
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Akira Sasame, Hitoyuki Sakanoue, Masaya Miyake, Akira Yamakawa
  • Patent number: 4886709
    Abstract: A member for a semiconductor apparatus for carrying or holding a semiconductor device, obtained by joining an aluminum nitride substrate and a radiating substrate, comprises an insulating member formed by an aluminum nitride sintered body to be provided thereon with the semiconductor device, a radiating member to be joined to the insulating member, which radiating member is mainly formed of a copper-tungsten alloy or a copper-molybdenum alloy, a stress relieving member interposed between the insulating member and the radiating member and a silver solder member for joining the insulating member, the stress relieving member and the radiating member with each other.
    Type: Grant
    Filed: July 1, 1988
    Date of Patent: December 12, 1989
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Akira Sasame, Hitoyuki Sakanoue, Hisao Takeuchi, Masaya Miyake, Akira Yamakawa, Yasuhisa Yushio