Patents by Inventor Akito Ishii

Akito Ishii has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11959156
    Abstract: A cubic boron nitride sintered material comprises cubic boron nitride particles and a bonding material, wherein the bonding material comprises at least one first metallic element selected from the group consisting of titanium, zirconium, vanadium, niobium, hafnium, tantalum, chromium, rhenium, molybdenum, and tungsten; cobalt; and aluminum; the cubic boron nitride sintered material has a first interface region sandwiched between an interface between the cubic boron nitride particles and the bonding material, and a first virtual line passing through a point 10 nm apart from the interface to the bonding material side; and when an element that is present at the highest concentration among the first metallic elements in the first interface region is defined as a first element, an atomic concentration of the first element in the first interface region is higher than an atomic concentration of the first element in the bonding material excluding the first interface region.
    Type: Grant
    Filed: July 30, 2021
    Date of Patent: April 16, 2024
    Assignees: Sumitomo Electric Industries, Ltd., SUMITOMO ELECTRIC HARDMETAL CORP.
    Inventors: Yuichiro Watanabe, Katsumi Okamura, Akito Ishii, Yoshiki Asakawa, Akihiko Ueda, Satoru Kukino, Hisaya Hama
  • Patent number: 11795113
    Abstract: A cubic boron nitride sintered material includes: more than or equal to 80 volume % and less than or equal to 96 volume % of cubic boron nitride grains; and a binder, wherein the binder includes tungsten carbide, cobalt, and an aluminum compound, and Ha/Hb?0.40 is satisfied, where Hb represents a hardness of the cubic boron nitride sintered material and Ha represents a hardness of the cubic boron nitride sintered material after performing acid treatment onto the cubic boron nitride sintered material to substantially remove the binder in the cubic boron nitride sintered material.
    Type: Grant
    Filed: September 19, 2022
    Date of Patent: October 24, 2023
    Assignees: SUMITOMO ELECTRIC INDUSTRIES, LTD., SUMITOMO ELECTRIC HARDMETAL CORP.
    Inventors: Akito Ishii, Katsumi Okamura, Hisaya Hama, Yuh Ishida, Issei Nagashima
  • Patent number: 11767268
    Abstract: A cubic boron nitride sintered material comprises 30% by volume or more and 99.9% by volume or less of cubic boron nitride grains and 0.1% by volume or more and 70% by volume or less of a binder phase, the cubic boron nitride grain having a carbon content of 0.08% by mass or less, the cubic boron nitride sintered material being free of free carbon.
    Type: Grant
    Filed: December 16, 2019
    Date of Patent: September 26, 2023
    Assignee: SUMITOMO ELECTRIC INDUSTRIES, LTD.
    Inventors: Akito Ishii, Katsumi Okamura
  • Publication number: 20230295779
    Abstract: A cubic boron nitride sintered material comprises cubic boron nitride particles and a bonding material, wherein the bonding material comprises at least one first metallic element selected from the group consisting of titanium, zirconium, vanadium, niobium, hafnium, tantalum, chromium, rhenium, molybdenum, and tungsten; cobalt; and aluminum; the cubic boron nitride sintered material has a first interface region sandwiched between an interface between the cubic boron nitride particles and the bonding material, and a first virtual line passing through a point 10 nm apart from the interface to the bonding material side; and when an element that is present at the highest concentration among the first metallic elements in the first interface region is defined as a first element, an atomic concentration of the first element in the first interface region is higher than an atomic concentration of the first element in the bonding material excluding the first interface region.
    Type: Application
    Filed: July 30, 2021
    Publication date: September 21, 2023
    Inventors: Yuichiro WATANABE, Katsumi OKAMURA, Akito ISHII, Yoshiki ASAKAWA, Akihiko UEDA, Satoru KUKINO, Hisaya HAMA
  • Patent number: 11752559
    Abstract: The cubic boron nitride sintered material is a cubic boron nitride sintered material comprising: cubic boron nitride particles in an amount of 70 vol % or more and less than 100 vol %, and a bonding material, wherein the bonding material includes an aluminum compound, and includes cobalt as a constituent element; the cubic boron nitride sintered material has a first region in which a space between adjacent cubic boron nitride particles is 0.1 nm or more and 10 nm or less; and when the first region is analyzed by using an energy dispersive X-ray analyzer equipped with a transmission electron microscope, the atom % of aluminum in the first region is 0.1 or more.
    Type: Grant
    Filed: July 30, 2021
    Date of Patent: September 12, 2023
    Assignees: Sumitomo Electric Industries, Ltd., SUMITOMO ELECTRIC HARDMETAL CORP.
    Inventors: Yuichiro Watanabe, Katsumi Okamura, Akito Ishii, Yoshiki Asakawa, Akihiko Ueda, Satoru Kukino, Hisaya Hama
  • Publication number: 20230227949
    Abstract: A cubic boron nitride sintered material includes cubic boron nitride and a binder. The binder includes a first material and a second material. The first material is one or two or more first chemical species each including at least one first metallic element selected from the group consisting of tungsten, cobalt, and aluminum. Each of the first chemical species is a metal, an alloy, an intermetallic compound, a compound, or a solid solution. The second material is one or two or more second chemical species each including at least one second metallic element selected from the group consisting of titanium, zirconium, hafnium, vanadium, niobium, tantalum, and chromium. Each of the second chemical species is a solid solution derived from at least one selected from the group consisting of nitride, carbide, and carbonitride. In each of the second chemical species, 0.1 atom % to 10 atom % of aluminum is dissolved.
    Type: Application
    Filed: July 30, 2021
    Publication date: July 20, 2023
    Inventors: Akito ISHII, Yuichiro WATANABE, Katsumi OKAMURA, Yoshiki ASAKAWA, Akihiko UEDA, Satoru KUKINO, Hisaya HAMA
  • Publication number: 20230211422
    Abstract: The cubic boron nitride sintered material is a cubic boron nitride sintered material comprising: cubic boron nitride particles in an amount of 70 vol % or more and less than 100 vol %, and a bonding material, wherein the bonding material includes an aluminum compound, and includes cobalt as a constituent element; the cubic boron nitride sintered material has a first region in which a space between adjacent cubic boron nitride particles is 0.1 nm or more and 10 nm or less; and when the first region is analyzed by using an energy dispersive X-ray analyzer equipped with a transmission electron microscope, the atom % of aluminum in the first region is 0.1 or more.
    Type: Application
    Filed: July 30, 2021
    Publication date: July 6, 2023
    Inventors: Yuichiro WATANABE, Katsumi OKAMURA, Akito ISHII, Yoshiki ASAKAWA, Akihiko UEDA, Satoru KUKINO, Hisaya HAMA
  • Patent number: 11680022
    Abstract: A composite sintered material includes a plurality of diamond grains, a plurality of cubic boron nitride grains, and a remainder of a binder phase, wherein the binder phase includes cobalt, a content of the cubic boron nitride grains in the composite sintered material is more than or equal to 3 volume % and less than or equal to 40 volume %, and an average length of line segments extending across continuous cubic boron nitride grains in appropriately specified straight lines extending through the composite sintered material is less than or equal to a length three times as large as an average grain size of the cubic boron nitride grains.
    Type: Grant
    Filed: June 6, 2018
    Date of Patent: June 20, 2023
    Assignees: Sumitomo Electric Industries, Ltd., Sumitomo Electric Hardmetal Corp.
    Inventors: Naoki Watanobe, Takashi Harada, Katsumi Okamura, Akito Ishii, Satoru Kukino, Taisuke Higashi
  • Patent number: 11629101
    Abstract: A cubic boron nitride sintered material includes: more than or equal to 20 volume % and less than 80 volume % of cubic boron nitride grains; and more than 20 volume % and less than or equal to 80 volume % of a binder phase, and when a carbon content is measured from a cubic boron nitride grain into the binder phase in a direction perpendicular to an interface between the cubic boron nitride grain and the binder phase using TEM-EDX, a first region having a carbon content larger than an average value of a carbon content of the binder phase exists, the interface exists in the first region, and a length of the first region is more than or equal to 0.1 nm and less than or equal to 10 nm.
    Type: Grant
    Filed: July 17, 2020
    Date of Patent: April 18, 2023
    Assignees: Sumitomo Electric Industries, Ltd., SUMITOMO ELECTRIC HARDMETAL CORP.
    Inventors: Hisaya Hama, Katsumi Okamura, Akito Ishii, Satoru Kukino
  • Patent number: 11591266
    Abstract: A cubic boron nitride sintered material includes: more than or equal to 50 volume % and less than 80 volume % of cubic boron nitride grains; and more than 20 volume % and less than or equal to 50 volume % of a binder phase, and when an oxygen content is measured in a direction perpendicular to an interface between cubic boron nitride grains using TEM-EDX, a first region having an oxygen content larger than an average value of an oxygen content of a cubic boron nitride grain exists, the interface exists in the first region, and a length of the first region along the direction perpendicular to the interface is more than or equal to 0.1 nm and less than or equal to 10 nm.
    Type: Grant
    Filed: July 17, 2020
    Date of Patent: February 28, 2023
    Assignees: Sumitomo Electric Industries, Ltd., SUMITOMO ELECTRIC HARDMETAL CORP.
    Inventors: Hisaya Hama, Katsumi Okamura, Akito Ishii, Satoru Kukino
  • Publication number: 20230027098
    Abstract: A cubic boron nitride sintered material includes: more than or equal to 80 volume % and less than or equal to 96 volume % of cubic boron nitride grains; and a binder, wherein the binder includes tungsten carbide, cobalt, and an aluminum compound, and Ha/Hb?0.40 is satisfied, where Hb represents a hardness of the cubic boron nitride sintered material and Ha represents a hardness of the cubic boron nitride sintered material after performing acid treatment onto the cubic boron nitride sintered material to substantially remove the binder in the cubic boron nitride sintered material.
    Type: Application
    Filed: September 19, 2022
    Publication date: January 26, 2023
    Inventors: Akito ISHII, Katsumi OKAMURA, Hisaya HAMA, Yuh ISHIDA, Issei NAGASHIMA
  • Patent number: 11542203
    Abstract: A cubic boron nitride sintered material includes: 20 to 80 volume % of cBN grains; and 20 to 80 volume % of a binder phase, wherein the binder phase includes first binder grains and second binder grains, in each of the first binder grains, a ratio of the number of atoms of the first metal element to a total of the number of atoms of the titanium and the number of atoms of the first metal element is more than or equal to 0.01% and less than 10%, in each of the second binder grains, this ratio is more than or equal to 10% and less than or equal to 80%, and in an X-ray diffraction spectrum of the cubic boron nitride sintered material, one or both of conditions 1 and 2 are satisfied.
    Type: Grant
    Filed: July 17, 2020
    Date of Patent: January 3, 2023
    Assignees: Sumitomo Electric Industries, Ltd., SUMITOMO ELECTRIC HARDMETAL CORP.
    Inventors: Mayu Amemiya, Akito Ishii, Katsumi Okamura, Hironari Moroguchi, Satoru Kukino
  • Patent number: 11518718
    Abstract: A cubic boron nitride sintered material includes: 20 t to 80 volume % of cBN grains; and 20 to 80 volume % of a binder phase, wherein the binder phase includes first binder grains and second binder grains, in each of the first binder grains, a ratio of the number of atoms of the first metal element to a total of the number of atoms of the titanium and the first metal element is more than or equal to 0.01% and less than 10%, in each of the second binder grains, the ratio is more than or equal to 10% and less than or equal to 80%, and an average grain size of the second binder grains is more than or equal to 0.2 ?m and less than or equal to 1 ?m.
    Type: Grant
    Filed: July 17, 2020
    Date of Patent: December 6, 2022
    Assignees: Sumitomo Electric Industries, Ltd., SUMITOMO ELECTRIC HARDMETAL CORP.
    Inventors: Mayu Amemiya, Katsumi Okamura, Akito Ishii, Satoru Kukino, Hironari Moroguchi
  • Publication number: 20220290021
    Abstract: A coated super-abrasive grain comprises: a body composed of cubic boron nitride; and a coating film coating at least a portion of a surface of the body, the body having a dislocation density of 9×1014/m2 or less, the coating film including one or more types of compounds composed of at least one type of element selected from the group consisting of a group 4 element, a group 5 element and a group 6 element of the periodic table, aluminum and silicon, and at least one type of element selected from the group consisting of oxygen, nitrogen, carbon, and boron.
    Type: Application
    Filed: August 4, 2020
    Publication date: September 15, 2022
    Inventors: Akito ISHII, Katsumi OKAMURA, Masahiro OHATA, Masato MICHIUCHI, Kei HIRAI, Nobuhide NAKAMURA, Kentaro CHIHARA
  • Publication number: 20220289633
    Abstract: A cubic boron nitride sintered material comprises cubic boron nitride particles and a binding phase. The binding phase includes a first region and a second region. The first region accounts for 1.0 vol % or more in the binding phase. The first region includes a plurality of needle crystals. Each of the plurality of needle crystals includes a boride. Each of the plurality of needle crystals has an aspect ratio of 1.5 or more in a cross-section image of the cubic boron nitride sintered material.
    Type: Application
    Filed: July 17, 2020
    Publication date: September 15, 2022
    Inventors: Katsumi OKAMURA, Akito ISHII, Mayu AMEMIYA, Hironari MOROGUCHI, Satoru KUKINO
  • Publication number: 20220274229
    Abstract: A super-abrasive grain comprises a body composed of cubic boron nitride or diamond, and a coating film including aluminum and oxygen and coating at least a portion of a surface of the body of the abrasive grain.
    Type: Application
    Filed: August 4, 2020
    Publication date: September 1, 2022
    Inventors: Katsumi OKAMURA, Akito ISHII, Masahiro OHATA, Kentaro CHIHARA, Nobuhide NAKAMURA
  • Publication number: 20220267217
    Abstract: A cubic boron nitride sintered material includes: more than or equal to 50 volume % and less than 80 volume % of cubic boron nitride grains; and more than 20 volume % and less than or equal to 50 volume % of a binder phase, and when an oxygen content is measured in a direction perpendicular to an interface between cubic boron nitride grains using TEM-EDX, a first region having an oxygen content larger than an average value of an oxygen content of a cubic boron nitride grain exists, the interface exists in the first region, and a length of the first region along the direction perpendicular to the interface is more than or equal to 0.1 nm and less than or equal to 10 nm.
    Type: Application
    Filed: July 17, 2020
    Publication date: August 25, 2022
    Inventors: Hisaya HAMA, Katsumi OKAMURA, Akito ISHII, Satoru KUKINO
  • Publication number: 20220250990
    Abstract: A cubic boron nitride sintered material comprises cubic boron nitride particles, a binding phase, and an interfacial phase. The interfacial phase intervenes between the cubic boron nitride particles and the binding phase. The interfacial phase includes aluminum, nitrogen, boron, and oxygen. A total of an average value of the atomic concentrations of aluminum included in the interfacial phase and an average value of the atomic concentrations of nitrogen included in the interfacial phase is 50.0 at % or more. A ratio of an average value of the atomic concentrations of nitrogen included in the interfacial phase to an average value of the atomic concentrations of boron included in the interfacial phase is more than 1.00.
    Type: Application
    Filed: July 17, 2020
    Publication date: August 11, 2022
    Inventors: Katsumi OKAMURA, Mayu AMEMIYA, Akito ISHII, Yuka DEGUCHI, Satoru KUKINO
  • Patent number: 11396482
    Abstract: A cubic boron nitride sintered material includes: more than or equal to 85 volume % and less than 100 volume % of cubic boron nitride grains; and a remainder of a binder, wherein the binder includes WC, Co and an Al compound, and when a TEM-EDX is used to analyze an interface region including an interface at which the cubic boron nitride grains are adjacent to each other, oxygen exists on a whole or part of the interface, and a width D of a region in which the oxygen exists is more than or equal to 0.1 nm and less than or equal to 10 nm.
    Type: Grant
    Filed: September 18, 2019
    Date of Patent: July 26, 2022
    Assignees: SUMITOMO ELECTRIC INDUSTRIES, LTD., SUMITOMO ELECTRIC HARDMETAL CORP.
    Inventors: Katsumi Okamura, Yuichiro Watanabe, Akito Ishii, Takashi Harada, Satoru Kukino
  • Patent number: 11383300
    Abstract: A sintered material has 3% by volume or more and 80% by volume or less of cubic boron nitride grains and a binder. The binder contains: one or more types selected from the group consisting of one or more compounds composed of one or more first elements selected from the group consisting of a group 4 element, a group 5 element, a group 6 element, Al and Si and one or more second elements selected from the group consisting of C, N, O and B, and a solid solution of these compounds; and one or more metallic elements selected from the group consisting of Li, Ca, Na, Sr, Ba and Be. The binder contains the one or more metallic elements of 0.001% by mass or more and 0.5% by mass or less in total, and oxygen of 0.1% by mass or more and 10.0% by mass or less.
    Type: Grant
    Filed: July 26, 2018
    Date of Patent: July 12, 2022
    Assignees: Sumitomo Electric Industries, Ltd., Sumitomo Electric Hardmetal Corp.
    Inventors: Katsumi Okamura, Akito Ishii, Satoru Kukino