Patents by Inventor Akiyuki Sudou

Akiyuki Sudou has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11747183
    Abstract: A housing has a front surface, a rear surface, and side surface connecting the front surface with the rear surface. The housing is formed by injection molding. A first sub-passage is formed in the housing and communicates a first sub-passage inlet formed in the front surface with a first sub-passage outlet formed in the rear surface. A second sub-passage is formed in the housing and communicates a second sub-passage inlet formed in a midway portion of the first sub-passage with a second sub-passage outlet at a position different from the first sub-passage outlet. A flow rate detection unit is provided in the second sub-passage. A mold parting mark is formed in the rear surface of the housing at a position away from an inner opening edge of the first sub-passage outlet.
    Type: Grant
    Filed: July 13, 2021
    Date of Patent: September 5, 2023
    Assignee: DENSO CORPORATION
    Inventors: Takuma Tsuchiya, Akiyuki Sudou
  • Patent number: 11703368
    Abstract: A sensor support portion supports a physical quantity sensor. A flow path housing portion forms a measurement flow path, which accommodates a support tip end portion of the sensor support portion. The sensor support portion includes a support front surface, which includes a front fixed portion away from the support tip end portion and fixed to an inner surface of the flow path housing portion. The physical quantity sensor includes a sensor exposure surface exposed from the support front surface. A separation distance between an end portion of the front fixed portion and an end portion of the sensor exposure surface is smaller than a separation distance between the end portion of the sensor exposure surface and the support tip end portion.
    Type: Grant
    Filed: October 1, 2021
    Date of Patent: July 18, 2023
    Assignee: DENSO CORPORATION
    Inventors: Akiyuki Sudou, Hiroshi Tagawa
  • Patent number: 11530670
    Abstract: An air cleaner has a body, an intake part to take air into the body, an exhaust pipe to exhaust the air from the body, a mounting section to mount an air flow meter to the exhaust pipe, a rib disposed on an inner surface of the body, and a straightening element disposed on an inner surface of the exhaust pipe. The rib extends toward the exhaust pipe and the straightening element extends in a same direction where the rib extends. The straightening element is located closer to the body than the mounting section.
    Type: Grant
    Filed: November 26, 2019
    Date of Patent: December 20, 2022
    Assignees: DENSO CORPORATION, TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Akiyuki Sudou, Toshio Hayashi, Shunsuke Rikitake
  • Publication number: 20220163360
    Abstract: A circuit board is located in a flow rate measurement passage of a housing. The flow rate measurement passage has: a first inner surface that is located at one side of the flow rate measurement passage where a primary lateral surface of the housing is placed; and a second inner surface that is located at another side of the flow rate measurement passage where a secondary lateral surface of the housing is placed. A flow rate sensing device is installed to one side of the circuit board where the first inner surface is placed. A distance, which is measured from the circuit board to the first inner surface in a plate thickness direction of the circuit board, is larger than a distance, which is measured from the circuit board to the second inner surface in the plate thickness direction of the circuit board.
    Type: Application
    Filed: February 7, 2022
    Publication date: May 26, 2022
    Inventors: Akiyuki SUDOU, Yasushi GOKA
  • Publication number: 20220026252
    Abstract: A sensor support portion supports a physical quantity sensor. A flow path housing portion forms a measurement flow path, which accommodates a support tip end portion of the sensor support portion. The sensor support portion includes a support front surface, which includes a front fixed portion away from the support tip end portion and fixed to an inner surface of the flow path housing portion. The physical quantity sensor includes a sensor exposure surface exposed from the support front surface. A separation distance between an end portion of the front fixed portion and an end portion of the sensor exposure surface is smaller than a separation distance between the end portion of the sensor exposure surface and the support tip end portion.
    Type: Application
    Filed: October 1, 2021
    Publication date: January 27, 2022
    Inventors: Akiyuki SUDOU, Hiroshi TAGAWA
  • Publication number: 20210341324
    Abstract: A housing has a front surface, a rear surface, and side surface connecting the front surface with the rear surface. The housing is formed by injection molding. A first sub-passage is formed in the housing and communicates a first sub-passage inlet formed in the front surface with a first sub-passage outlet formed in the rear surface. A second sub-passage is formed in the housing and communicates a second sub-passage inlet formed in a midway portion of the first sub-passage with a second sub-passage outlet at a position different from the first sub-passage outlet. A flow rate detection unit is provided in the second sub-passage. A mold parting mark is formed in the rear surface of the housing at a position away from an inner opening edge of the first sub-passage outlet.
    Type: Application
    Filed: July 13, 2021
    Publication date: November 4, 2021
    Inventors: Takuma TSUCHIYA, Akiyuki SUDOU
  • Publication number: 20210325227
    Abstract: A physical quantity measurement device includes a housing and a substrate. The substrate has a first mounting portion on which a flow rate detecting element is mounted, and a second mounting portion on which the temperature detecting element is mounted. The second mounting portion is supported by a measuring portion of the housing in a cantilever structure. A width of the second mounting portion over an entire area of a root side part is larger than a width of the second mounting portion at a position of the temperature detecting element, and increases as it approaches the root. The entire area of the first side surface and the second side surface at the root side part is composed of one flat surface extending from the position of the root toward the tip part side.
    Type: Application
    Filed: April 19, 2021
    Publication date: October 21, 2021
    Inventors: Akiyuki SUDOU, Kengo ITOU
  • Patent number: 10859418
    Abstract: A case is equipped to an intake passage where a mainstream of air flows toward an engine. The case has a bypass passage which draws a part of the mainstream. A sensor is equipped to the bypass passage. The case has an external wall as a side wall extending along the mainstream direction in which the mainstream flows. The bypass passage has an outlet port formed in the side wall as an opening which opens in a direction substantially perpendicular to the mainstream direction. The airflow measuring device further includes a throttle located on the upstream side in the mainstream direction than a center of the opening to throttle a stream of air which flows outside the case along the side wall. The throttle throttles the stream of air to flow toward a downstream side and to merge with air flowing out from the opening.
    Type: Grant
    Filed: April 19, 2016
    Date of Patent: December 8, 2020
    Assignee: DENSO CORPORATION
    Inventors: Akiyuki Sudou, Kengo Itou
  • Publication number: 20200173402
    Abstract: An air cleaner has a body, an intake part to take air into the body, an exhaust pipe to exhaust the air from the body, a mounting section to mount an air flow meter to the exhaust pipe, a rib disposed on an inner surface of the body, and a straightening element disposed on an inner surface of the exhaust pipe. The rib extends toward the exhaust pipe and the straightening element extends in a same direction where the rib extends. The straightening element is located closer to the body than the mounting section.
    Type: Application
    Filed: November 26, 2019
    Publication date: June 4, 2020
    Inventors: Akiyuki SUDOU, Toshio HAYASHI, Shunsuke RIKITAKE
  • Patent number: 10422676
    Abstract: A flow rate meter has (i) a housing therein defines a bypass path in which a part of the main flow flows, and (ii) a flow rate sensor that is arranged in the bypass path. The housing has a sidewall arranged to extend along a main flow direction. The bypass path has, as an outlet, a through-hole that is defined in the sidewall. The flow rate meter further has a plate member that is arranged to face the sidewall and defines a space into which a part of the main flow flowing outside of the housing flows. The plate member is arranged parallel with the sidewall and intersects with a center line that is perpendicular to the main flow direction and passes through a center of the through-hole.
    Type: Grant
    Filed: April 19, 2016
    Date of Patent: September 24, 2019
    Assignee: DENSO CORPORATION
    Inventors: Akiyuki Sudou, Kengo Itou
  • Patent number: 10234313
    Abstract: A metal mold includes a restraining part that is fitted in a recess provided at a part of surfaces of at least two resin parts that serves as an outer surface of a resin hollow body. A linear space is filled with high-pressure resin fluid injected at a predetermined injection pressure. The resin parts are joined together. The mold receives injection pressure of resin fluid, with which the space is filled, through the resin parts, and applies pressing force, which pushes back the resin parts toward the space, to the resin parts as reaction force against injection pressure. Stress is produced on a hollow wall surface in a direction in which the wall surface projects into a hollow portion due to injection pressure. The restraining part applies pressing force to the resin parts in a direction opposite from the stress projecting the wall surface into the hollow portion.
    Type: Grant
    Filed: November 30, 2017
    Date of Patent: March 19, 2019
    Assignee: DENSO CORPORATION
    Inventor: Akiyuki Sudou
  • Patent number: 10001393
    Abstract: A metal mold includes a restraining part that is fitted in a recess provided at a part of surfaces of at least two resin parts that serves as an outer surface of a resin hollow body. A linear space is filled with high-pressure resin fluid injected at a predetermined injection pressure. The resin parts are joined together. The mold receives injection pressure of resin fluid, with which the space is filled, through the resin parts, and applies pressing force, which pushes back the resin parts toward the space, to the resin parts as reaction force against injection pressure. Stress is produced on a hollow wall surface in a direction in which the wall surface projects into a hollow portion due to injection pressure. The restraining part applies pressing force to the resin parts in a direction opposite from the stress projecting the wall surface into the hollow portion.
    Type: Grant
    Filed: April 27, 2015
    Date of Patent: June 19, 2018
    Assignee: DENSO CORPORATION
    Inventor: Akiyuki Sudou
  • Publication number: 20180080805
    Abstract: A metal mold includes a restraining part that is fitted in a recess provided at a part of surfaces of at least two resin parts that serves as an outer surface of a resin hollow body. A linear space is filled with high-pressure resin fluid injected at a predetermined injection pressure. The resin parts are joined together. The mold receives injection pressure of resin fluid, with which the space is filled, through the resin parts, and applies pressing force, which pushes back the resin parts toward the space, to the resin parts as reaction force against injection pressure. Stress is produced on a hollow wall surface in a direction in which the wall surface projects into a hollow portion due to injection pressure. The restraining part applies pressing force to the resin parts in a direction opposite from the stress projecting the wall surface into the hollow portion.
    Type: Application
    Filed: November 30, 2017
    Publication date: March 22, 2018
    Inventor: Akiyuki SUDOU
  • Publication number: 20180058890
    Abstract: An air flow measuring device is adapted to be attached to a duct. The device includes a first housing, a second housing, and a flow sensor. The first housing defines a bypass flow passage which takes in a part of air flowing in the duct, and includes a hollow part and a recess. The bypass flow passage is formed in the hollow part. The recess is formed on an upper side of the hollow part in a vertical direction of the device, and at the recess, an outer surface of the first housing is recessed inward of the first housing. The second housing is formed through secondary formation with the first housing as a primary formed part. The first housing is held on a lower side of the second housing in the vertical direction. The flow sensor is disposed in the bypass flow passage.
    Type: Application
    Filed: November 6, 2017
    Publication date: March 1, 2018
    Inventor: Akiyuki SUDOU
  • Patent number: 9857211
    Abstract: An air flow measuring device is adapted to be attached to a duct. The device includes a first housing, a second housing, and a flow sensor. The first housing defines a bypass flow passage which takes in a part of air flowing in the duct, and includes a hollow part and a recess. The bypass flow passage is formed in the hollow part. The recess is formed on an upper side of the hollow part in a vertical direction of the device, and at the recess, an outer surface of the first housing is recessed inward of the first housing. The second housing is formed through secondary formation with the first housing as a primary formed part. The first housing is held on a lower side of the second housing in the vertical direction. The flow sensor is disposed in the bypass flow passage.
    Type: Grant
    Filed: October 8, 2014
    Date of Patent: January 2, 2018
    Assignee: DENSO CORPORATION
    Inventor: Akiyuki Sudou
  • Patent number: 9829360
    Abstract: An air flow measuring device includes a housing, a sensing part, a temperature sensor, a supporting member, and a protective projection. The housing defines a bypass flow passage which guides a part of air flowing in a duct. The sensing part is disposed in the bypass flow passage to measure a flow rate of air in the bypass flow passage. The sensor detects temperature of air flowing in the duct outside the housing. The supporting member supports the sensor at a predetermined measurement position. The protective projection is a projection, which projects outward from a side surface of the housing and is formed by mold removal in one direction. An end of the protective projection is located outward of the sensor. The protective projection makes contact with an object approaching the sensor from outside the housing to limit contact of the object with the sensor.
    Type: Grant
    Filed: April 27, 2015
    Date of Patent: November 28, 2017
    Assignee: DENSO CORPORATION
    Inventors: Akiyuki Sudou, Keisuke Itakura
  • Patent number: 9759593
    Abstract: An airflow-rate detecting device capable of detecting humidity has a housing, a flow rate sensor, a humidity sensor, a humidity sensor case, and a dust separating portion. The housing therein defines a bypass passage into which a part of air flowing in a duct flows. The flow rate sensor is disposed in the bypass passage. The humidity sensor detects a humidity of air flowing in the duct at an outside of the housing. The humidity sensor case houses the humidity sensor and therein defines an interior space into which a part of air flowing in the duct flows as a target air of which humidity is detected by the humidity sensor. The dust separating portion removes dust from the target air before the target air flows into the interior space.
    Type: Grant
    Filed: June 4, 2015
    Date of Patent: September 12, 2017
    Assignee: DENSO CORPORATION
    Inventors: Yasushi Goka, Takashi Ooga, Akiyuki Sudou, Junzo Yamaguchi
  • Patent number: 9689358
    Abstract: A second sensor includes a lead wire and is exposed to intake air flowing through a passage outside a housing. A conduction body is conductively-joined to the wire. A lead hole opens on an exposed surface, and the wire or the conduction body is pulled out of the passage through the hole. A predetermined terminal is conductively-joined to the wire or the conduction body which is pulled out through the hole. A mold part is provided by injection-molding from resin fluid to seal a conductively-joined part between the wire or the conduction body and the predetermined terminal. The hole is filled up with a filler material to limit leakage of intake air from the passage. A high resilient part has higher resilience than the filler material and is located between the filler material and the mold part to receive injection pressure at time of the injection-molding of the mold part.
    Type: Grant
    Filed: April 27, 2015
    Date of Patent: June 27, 2017
    Assignee: DENSO CORPORATION
    Inventor: Akiyuki Sudou
  • Patent number: 9612143
    Abstract: A pair of half hollow members are mated to each other at mating surfaces to form a resin filling space between the mating surfaces. The resin filling space is charged with melting resin, and the melting resin is solidified. Each of the mating surface has a groove. The groove has a bottom surface in which a hole opens. The groove and the hole form the resin filling space between the mating surfaces when the half hollow members are mated to each other. A wall surface of the groove and an inner circumferential periphery of the hole are equipped with a melting projection, which are configured to be melted with heat of the melting resin and to be solidified with the melting resin.
    Type: Grant
    Filed: July 25, 2014
    Date of Patent: April 4, 2017
    Assignee: DENSO CORPORATION
    Inventors: Takashi Ooga, Akiyuki Sudou
  • Publication number: 20160313165
    Abstract: A case is equipped to an intake passage where a mainstream of air flows toward an engine. The case has a bypass passage which draws a part of the mainstream. A sensor is equipped to the bypass passage. The case has an external wall as a side wall extending along the mainstream direction in which the mainstream flows. The bypass passage has an outlet port formed in the side wall as an opening which opens in a direction substantially perpendicular to the mainstream direction. The airflow measuring device further includes a throttle located on the upstream side in the mainstream direction than a center of the opening to throttle a stream of air which flows outside the case along the side wall. The throttle throttles the stream of air to flow toward a downstream side and to merge with air flowing out from the opening.
    Type: Application
    Filed: April 19, 2016
    Publication date: October 27, 2016
    Inventors: Akiyuki SUDOU, Kengo ITOU