Abstract: A method is provided for manufacturing a remote video inspection device. The method includes: applying an insulating coating to an exterior surface of a conduit; forming an imager housing on one end of the conduit using an overmolding process, the imager housing having a cavity configured to receive a circuit board assembly having an imaging device disposed thereon; feeding wires through the conduit and electrically coupling the wires to the circuit board assembly; inserting the circuit board assembly into the cavity of the imager housing; affixing a cap over the cavity of the imager housing; sliding an insulating finger guard over an opposing end of the conduit; affixing the finger guard along the conduit at a location proximate to the opposing end of the cable, such that the finger guard extends radially outward from the cable; and attaching a connector to the opposing end of the conduit. In this way, the remote inspection device has been designed to meet certain electrical safety standards.

Abstract: A light dispersal unit or light pipe for a video imaging device includes a transparent body. The body includes a tubular ring having an outer diameter and a through bore defining an inner diameter. Four equidistantly spaced raised portions are homogenously joined to the tubular ring. The ring has a semi-circular shape corresponding to the outer and inner diameters of the tubular ring. The raised portions each include a slot created between opposed first and second extending portions, the slot having an end wall and opposed first and second slot walls. A rounded end face defines a free end of each of the first and second extending portions facing away from the tubular ring. The rounded end face includes at least two curved portions each having a different radius of curvature. The light pipe can be a tapered light pipe having a flange portion for mounting the tapered light pipe.

Abstract: A remote inspection device imager assembly includes an imager body having a male threaded portion. An accessory assembly includes: a tubular body portion having first internal female threads engaged with the male threaded portion such that tubular body portion rotation axially translates the tubular body portion with respect to the imager body; and a mirror obliquely angled with respect to a longitudinal axis of both the imager assembly. A threaded coupler positioned between the imager body and tubular body portion has second internal female threads engaged with the male threaded portion. The threaded coupler is selectively axially translated by rotation to a first contact position with the imager body or a second contact position with the tubular body portion. The second contact position binds the first and second internal female threads with the male threaded portion to prevent tubular body portion axial rotation and fix a mirror orientation.

Abstract: An imager assembly for a remote inspection device includes an imager body. A circuit board retainer is slidably received through an end of the imager body. The circuit board retainer has deflectable legs separated by a slot. A circuit board assembly has an imager device connected to a first circuit board. A second circuit board is electrically connected to the first circuit board. The second circuit board is received in the slot of the circuit board retainer and frictionally engaged by the deflectable legs. A flexible tube has a first end connected to an end of the imager body using a first ferrule. A male connector is connected to a second end of the flexible tube using a second ferrule. A wiring harness is disposed through a bore of the flexible tube.

Abstract: An imager head assembly for a remote inspection device includes an imager housing. A circuit board is positioned within the imager housing. The circuit board has a light emitting diode connected thereto. A thermally conductive material in contact with the circuit board and the imager housing creates a conductive heat transfer path to dissipate heat generated by the light emitting diode through the imager housing. A light transmissive light pipe unit can be positioned proximate the circuit board to permit light emitted by the light emitting diode to pass through the light pipe unit.

Abstract: A remote inspection device is provided for inspecting visually obscured locations. The device is generally comprised of a imager housing and a display housing disposed on opposite ends of a modular, flexible cable. An imaging device is embedded in the end of the cylindrical imager housing, such that the imaging device is able to capture an image of a viewing area proximate to the distal end of the flexible cable. One or more light sources also protrude from the outwardly facing end of the cylindrical imager housing along a perimeter of the imaging device such that the imaging device is recessed between the light sources. A display housing is coupled to the other end of the flexible cable and configured to be grasped by a user of the device. A display device supported by the display housing receives a video signal from the imaging device and converts the video signal to a video image.

Abstract: A method is provided for manufacturing a remote video inspection device. The method includes: applying an insulating coating to an exterior surface of a conduit; forming an imager housing on one end of the conduit using an overmolding process, the imager housing having a cavity configured to receive a circuit board assembly having an imaging device disposed thereon; feeding wires through the conduit and electrically coupling the wires to the circuit board assembly; inserting the circuit board assembly into the cavity of the imager housing; affixing a cap over the cavity of the imager housing; sliding an insulating finger guard over an opposing end of the conduit; affixing the finger guard along the conduit at a location proximate to the opposing end of the cable, such that the finger guard extends radially outward from the cable; and attaching a connector to the opposing end of the conduit. In this way, the remote inspection device has been designed to meet certain electrical safety standards.

Abstract: A remote inspection apparatus has an active display unit receiving image data in digital form and graphically rendering the image data on an active display. A communication medium connects devices to the active display unit, such as an imager head capturing the image data. A computer readable medium records one or more instances of software for operating the one or more devices. A computer processor located in the active display unit that operates a boot loader program to detects and sequentially interrogate the devices by different protocols in order to determine appropriate software to load and operate the devices.

Abstract: A remote inspection device imager assembly includes an imager body having a male threaded portion. An accessory assembly includes: a tubular body portion having first internal female threads engaged with the male threaded portion such that tubular body portion rotation axially translates the tubular body portion with respect to the imager body; and a mirror obliquely angled with respect to a longitudinal axis of both the imager assembly. A threaded coupler positioned between the imager body and tubular body portion has second internal female threads engaged with the male threaded portion. The threaded coupler is selectively axially translated by rotation to a first contact position with the imager body or a second contact position with the tubular body portion. The second contact position binds the first and second internal female threads with the male threaded portion to prevent tubular body portion axial rotation and fix a mirror orientation.

Abstract: An integrated solid state device for viewing and manipulating objects located in remote sites and locations which includes a flexible cable having a camera on one end and a viewer on an opposite end. The camera captures images near the end of the flexible cable and converts the images into a video signal that is transferred through wires that extend through the length of the flexible cable. The video signals are received by the viewer and converted into a displayed image. A variety of removable article manipulators can be attached to the distal end of the flexible cable and used to manipulate, capture and retrieve articles and objects near the distal end of the flexible cable.

Abstract: A light dispersal unit or light pipe for a video imaging device includes a transparent body. The body includes a tubular ring having an outer diameter and a through bore defining an inner diameter. Four equidistantly spaced raised portions are homogenously joined to the tubular ring. The ring has a semi-circular shape corresponding to the outer and inner diameters of the tubular ring. The raised portions each include a slot created between opposed first and second extending portions, the slot having an end wall and opposed first and second slot walls. A rounded end face defines a free end of each of the first and second extending portions facing away from the tubular ring. The rounded end face includes at least two curved portions each having a different radius of curvature.

Abstract: A light dispersal unit or light pipe for a video imaging device includes a transparent body. The body includes a tubular ring having an outer diameter and a through bore defining an inner diameter. Four equidistantly spaced raised portions are homogenously joined to the tubular ring. The ring has a semi-circular shape corresponding to the outer and inner diameters of the tubular ring. The raised portions each include a slot created between opposed first and second extending portions, the slot having an end wall and opposed first and second slot walls. A rounded end face defines a free end of each of the first and second extending portions facing away from the tubular ring. The rounded end face includes at least two curved portions each having a different radius of curvature. The light pipe can be a tapered light pipe having a flange portion for mounting the tapered light pipe.

Abstract: A remote inspection device is provided for inspecting visually obscured locations. The device is generally comprised of a imager housing and a display housing disposed on opposite ends of a modular, flexible cable. An imaging device is embedded in the end of the cylindrical imager housing, such that the imaging device is able to capture an image of a viewing area proximate to the distal end of the flexible cable. One or more light sources also protrude from the outwardly facing end of the cylindrical imager housing along a perimeter of the imaging device such that the imaging device is recessed between the light sources. A display housing is coupled to the other end of the flexible cable and configured to be grasped by a user of the device. A display device supported by the display housing receives a video signal from the imaging device and converts the video signal to a video image.

Abstract: A remote inspection device is provided for inspecting visually obscured locations. The device is generally comprised of a imager housing and a display housing disposed on opposite ends of a modular, flexible cable. An imaging device is embedded in the end of the cylindrical imager housing, such that the imaging device is able to capture an image of a viewing area proximate to the distal end of the flexible cable. One or more light sources also protrude from the outwardly facing end of the cylindrical imager housing along a perimeter of the imaging device such that the imaging device is recessed between the light sources. A display housing is coupled to the other end of the flexible cable and configured to be grasped by a user of the device. A display device supported by the display housing receives a video signal from the imaging device and converts the video signal to a video image.

Abstract: A remote inspection device is provided for inspecting visually obscured locations. The device is generally comprised of a imager housing and a display housing disposed on opposite ends of a modular, flexible cable. An imaging device and one or more light sources are embedded in the end of the cylindrical imager housing. A display housing is coupled to the other end of the flexible cable and configured to be grasped by a user of the device. A display device supported by the display housing receives a video signal from the imaging device and converts the video signal to a video image. The flexible cable can be removably attached to other components with a detachable coupling.

Abstract: A remote inspection apparatus has an active display unit receiving image data in digital form and graphically rendering the image data on an active display. A communication medium connects devices to the active display unit, such as an imager head capturing the image data. A computer readable medium records one or more instances of software for operating the one or more devices. A computer processor located in the active display unit that operates a boot loader program to detects and sequentially interrogate the devices by different protocols in order to determine appropriate software to load and operate the devices.

Abstract: A remote inspection apparatus has an imager disposed in an imager head and capturing image data. An active display unit receives the image data in digital form and graphically renders the image data on an active display. Movement tracking sensors track movement of the imager head and/or image display unit. In some aspects, a computer processor located in the active display unit employs information from movement tracking sensors tracking movement of the imager head to generate and display a marker indicating a position of the imager head. In additional aspects, the computer processor employs information from movement tracking sensors tracking movement of the active display unit to control movement of the imager head. In other aspects, the computer processor employs information from movement tracking sensors tracking movement of the active display unit to modify the image data rendered on the active display.

Abstract: An imager assembly for a remote inspection device includes an imager body. A circuit board retainer is slidably received through an end of the imager body. The circuit board retainer has deflectable legs separated by a slot. A circuit board assembly has an imager device connected to a first circuit board. A second circuit board is electrically connected to the first circuit board. The second circuit board is received in the slot of the circuit board retainer and frictionally engaged by the deflectable legs. A flexible tube has a first end connected to an end of the imager body using a first ferrule. A male connector is connected to a second end of the flexible tube using a second ferrule. A wiring harness is disposed through a bore of the flexible tube.

Abstract: A remote inspection device is provided for inspecting visually obscured locations. The device is generally comprised of a imager housing and a display housing disposed on opposite ends of a modular, flexible cable. An imaging device and one or more light sources are embedded in the end of the cylindrical imager housing. A display housing is coupled to the other end of the flexible cable and configured to be grasped by a user of the device. A display device supported by the display housing receives a video signal from the imaging device and converts the video signal to a video image. The flexible cable can be removably attached to other components with a detachable coupling.

Abstract: A remote inspection device is provided for inspecting visually obscured locations. The device is generally comprised of a imager housing and a display housing disposed on opposite ends of a modular, flexible cable. An imaging device and one or more light sources are embedded in the end of the cylindrical imager housing. A display housing is coupled to the other end of the flexible cable and configured to be grasped by a user of the device. A display device supported by the display housing receives a video signal from the imaging device and converts the video signal to a video image. The flexible cable can be removably attached to other components with a detachable coupling. The detachable coupling is adapted to facilitate movement of the coupling through confined spaces and inhibit relative axial rotation. Components of the coupling can have tapered mating surfaces to inhibit longitudinal movement within the coupling.