Patents by Inventor Alain E. Kaloyeros

Alain E. Kaloyeros has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 6090709
    Abstract: Titanium and titanium nitride layers can be produced by chemical vapor deposition (CVD) processes conducted at temperatures below 475.degree. C. The layers may serve as diffusion and adhesion barriers for ultra-large scale integration (ULSI) microelectronic applications. The processes use a titanium halide precursor, such as titanium tetraiodide, and hydrogen or hydrogen in combination with nitrogen, argon, or ammonia to either produce pure titanium metal films, titanium films which alloy with the underlying silicon, or titanium nitride films. The deposition of titanium metal from titanium halide and hydrogen or the deposition of titanium nitride from titanium halide with nitrogen and hydrogen is achieved with the assistance of a low energy plasma. The process allows smooth and reversible transition between deposition of films of either titanium metal or titanium nitride by introduction or elimination of nitrogen or ammonia.
    Type: Grant
    Filed: December 12, 1997
    Date of Patent: July 18, 2000
    Assignees: Gelest, Inc., The Research Foundation of State University of New York
    Inventors: Alain E. Kaloyeros, Barry C. Arkles
  • Patent number: 6077571
    Abstract: The present invention relates to a process and apparatus for the formation of conformal pure aluminum and doped aluminum coatings on a patterned substrate. It is directed to the use of low temperature thermal and plasma-promoted chemical vapor deposition techniques with biased substrate to provide conformal layers and bilayers comprised of pure Al and/or doped Al (e.g., Al with 0.5 at % copper) on semiconductor device substrates with patterned holes, vias, and trenches with aggressive aspect ratios (hole depth/hole width ratios). The use of the plasma-promoted CVD (PPCVD) process, which employs low plasma power densities, allows the growth of aluminum films with the smooth surface morphology and small grain size necessary for ULSI applications, while substrate bias provides superior coverage and complete aluminum fill of features intrinsic in microelectronic device manufacture.
    Type: Grant
    Filed: December 19, 1995
    Date of Patent: June 20, 2000
    Assignee: The Research Foundation of State University of New York
    Inventors: Alain E. Kaloyeros, Jonathan Faltermeier
  • Patent number: 6066196
    Abstract: A method for depositing copper-based films and a copper source precursor for use in the chemical vapor deposition of copper-based films are provided. The precursor includes a mixture of at least one ligand-stabilized copper (I) .beta.-diketonate precursor; and at least one copper(II) .beta.-diketonate precursor. The method includes introducing into a deposition chamber: (i) a substrate; (ii) a copper source precursor in a vapor state including a mixture of at least one ligand-stabilized copper (I) .beta.-diketonate precursor; and at least one copper(II) .beta.-diketonate precursor; and (iii) at least one transport gas, different than said copper source precursor. The reaction substrate temperature is maintained at from about 50.degree. C. to about 500.degree. C. for a period of time sufficient to deposit a copper-based film on said substrate.
    Type: Grant
    Filed: September 21, 1998
    Date of Patent: May 23, 2000
    Assignees: Gelest, Inc., The Research Foundation of State University of New York
    Inventors: Alain E. Kaloyeros, Barry C. Arkles
  • Patent number: 6037001
    Abstract: A method for depositing copper-based films and a copper source precursor for use in the chemical vapor deposition of copper-based films are provided. The precursor includes a mixture of at least one ligand-stabilized copper (I) .beta.-diketonate precursor; and at least one copper(II) .beta.-diketonate precursor. The method includes introducing into a deposition chamber: (i) a substrate; (ii) a copper source precursor in a vapor state including a mixture of at least one ligand-stabilized copper (I) .beta.-diketonate precursor; and at least one copper(II) .beta.-diketonate precursor; and (iii) at least one transport gas, different than said copper source precursor. The reaction substrate temperature is maintained at from about 50.degree. C. to about 500.degree. C. for a period of time sufficient to deposit a copper-based film on said substrate.
    Type: Grant
    Filed: September 18, 1998
    Date of Patent: March 14, 2000
    Assignees: Gelest, Inc., The Research Foundation of State University of New York
    Inventors: Alain E. Kaloyeros, Barry C. Arkles
  • Patent number: 5968611
    Abstract: A method for chemical vapor deposition of a silicon-nitrogen based film onto a substrate includes introducing into a deposition chamber: (i) a substrate; (ii) a haloethylsilane precursor in the vapor state; and (iii) at least one nitrogen-containing reactant gas; and maintaining the deposition temperature within the chamber as from about 200.degree. C. to about 1000.degree. C. for a period of time sufficient to deposit a silicon-nitrogen based film on the substrate. Silicon-nitrogen based films are also included which are formed by chemical vapor deposition using a haloethylsilane precursor in a vapor state and at least one reactant gas comprising nitrogen.
    Type: Grant
    Filed: November 26, 1997
    Date of Patent: October 19, 1999
    Assignees: The Research Foundation of State University of New York, Gelest, Inc.
    Inventors: Alain E. Kaloyeros, Barry C. Arkles
  • Patent number: 5919531
    Abstract: A method for chemical vapor deposition of a film comprising tantalum onto a substrate includes introducing into a deposition chamber: (i) a substrate; (ii) a source precursor in the vapor state; and (iii) at least one carrier gas, and maintaining the temperature of the substrate within the chamber as from about 70.degree. C. to about 675.degree. C. for a period of time sufficient to deposit a film comprising tantalum on the substrate. The source precursor has a formula (I):Ta(I.sub.5-m-n-p)(Br.sub.m- p)(Cl.sub.n- p)(R.sub.p) (I)wherein m is an integer from 0 to 5, n is an integer from 0 to 4, p is an integer from 0 to 4, and R is selected from the group consisting of hydrogen, and lower alkyl.
    Type: Grant
    Filed: March 26, 1997
    Date of Patent: July 6, 1999
    Assignees: Gelest, Inc., The Research Foundation of State University of New York
    Inventors: Barry C. Arkles, Alain E. Kaloyeros
  • Patent number: 5376409
    Abstract: A process and apparatus for the use of liquid-source bubbler/delivery systems for the delivery of solid source precursors employed in the growth of advanced technical materials such as the deposition of copper films in microelectronic devices.
    Type: Grant
    Filed: December 21, 1992
    Date of Patent: December 27, 1994
    Assignee: The Research Foundation of State University of New York
    Inventors: Alain E. Kaloyeros, Eric T. Eisenbraun, Bo Zheng