Abstract: A glass fiber composite air filtration media is fabricated from glass fibers and plastic-containing boding fibers. The glass fibers may be virgin rotary fibers, loose-fill blowing wool insulation, bindered glass fibers such as batting insulation, or scrap rotary fibers.

Abstract: A thermal insulation product includes infrared radiation absorbing and scattering material dispersed on a loose fill. The infrared absorbing material can include borates, carbonates, nitrates and nitrites of alkali metals and alkaline earth metals.

Abstract: An insulation product contains a mixed layer of textile fibers and of rotary and/or flame attenuated fibers. A process for manufacturing the insulation product includes passing fibrous bundles of textile fibers and of rotary and/or flame attenuated fibers together through an apparatus that divides the textile fibers into segments and that mixes the textile fiber segments with the rotary and/or flame attenuated fibers. The bundles of rotary and/or flame attenuated fibers can be in the form of specially manufactured mats and/or can be production scraps. The resulting mixture of fibers is formed into a non-woven batt, mat, blanket, or board. The process provides a mixed fiber product, with an improved combination of thermal and acoustic insulating performance and adequate strength, at a low production cost.

Abstract: An insulation product contains a layer of textile, rotary and/or flame attenuated fibers. A process for manufacturing the insulation product includes passing fibrous bundles of one or more of textile fibers and of rotary and/or flame attenuated fibers together through an apparatus that separates the fibers and the mixes the separated fibers. The bundles of rotary and/or flame attenuated fibers can be in the form of specially manufactured mats and/or can be production scraps. The resulting mixture of fibers is formed into a non-woven batt, mat, blanket, or board. The process provides homogeneous fiber product with an improved appearance. The textile fibers can enhance thickness recovery of compressed product. Blends of textile glass fiber with rotary and/or flame attenuated glass fiber exhibit an improved combination of thermal and acoustic insulating performance and adequate strength, at a low production cost.

Abstract: Reinforced fiber insulation is formed by depositing a mixture of textile fiber segments and rotary and/or flame attenuated segments on a surface, mixing a binder with the fibers, and heating the binder to join the fibers together. The low cost process provides a mixed fiber insulation product with improved strength after compression.

Abstract: A thermal insulation product includes an infrared radiation absorbing and scattering material dispersed on fibers forming a porous structure. The infrared absorbing and scattering material can include borate compounds, carbonate compounds, and alumina compounds.

Abstract: A continuous method of making duct liner is provided, comprising the steps of: (i) forming at least one lane of duct liner insulation having a top and bottom surfaces and a pair of side edges, the duct liner insulation having a facing layer on at least a bottom surface thereof, wherein the bottom surface faces downward after the forming step; (ii) flipping the duct liner insulation and facing layer while the duct liner insulation is conveyed, whereby the top surface faces downward and the facing layer faces upward; and (iii) applying a water-resistant coating to the upwardly facing facing layer, wherein the duct liner insulation is conveyed as part of a continuous manufacturing process from the forming step to the applying step.

Abstract: A laminate flooring sub-layer material is fabricated from mineral or inorganic fibers, preferably virgin rotary fibers, and plastic-containing bonding fibers. The laminate flooring sub-layer material has a substantially uniform density throughout its volume and may be bonded to a vapor barrier layer to form a laminated sub-layer mat that is optimal for use as a laminate flooring sub-layer over a concrete subflooring.

Abstract: A fiber insulation product for use as, e.g., a ductliner, includes at least one textile fiber layer laminated with at least one rotary and/or flame attenuated fiber layer. The fiber laminate provides improved thermal and acoustic insulation and excellent strength, at a low production cost.

Abstract: A liquid sorbent material is made from a blend of fibrous component and plastic-containing bonding fibers. The fibrous component may be inorganic fibers, such as, scrap or virgin rotary fibers, organic fibers, or both. The plastic-containing bonding fibers may be bi-component thermoplastic polymer fibers, mono-component thermoplastic polymer fibers, thermoplastic-coated mineral fibers, or a combination thereof.

Abstract: A thermal and acoustical insulation product is fabricated from rotary glass fibers, thermoplastic fibers and a small quantity of textile fibers, all preferably scrap fibers, and at least one binder. The thermal and acoustical insulation product is optimal for applications, such as, duct liners, high density industrial insulation boards, and OEM insulation applications. The small amount of textile fibers enhance the mechanical strength of the insulation product.

Abstract: A substantially formaldehyde-free duct liner is manufactured from at least one fiber component that may be mineral or organic fibers blended with at least one non-liquid substantially formaldehyde-free binder. The fiber component may comprise virgin textile glass fibers, virgin rotary glass fibers, organic fibers, or natural fibers. The non-liquid substantially formaldehyde-free binder may be plastic-containing bonding fibers, a powder binder, or a mixture thereof.

Abstract: An inorganic fiber composite insulation batt is fabricated from mineral or inorganic fibers, preferably from scrap, and plastic-containing bonding fibers. The inorganic fiber composite insulation batt has substantially uniform density throughout its volume. The plastic-containing bonding fibers are used as the binder in this formulation.

Abstract: Glass fiber insulation products, and methods of manufacturing small diameter glass fibers with fewer stress-rising defects. The insulation products can provide the same thermal resistance or R-value with reductions in fiber density of at least about 20% or more while achieving acceptable recovery of the nominal thickness following compression. The methods can produce fine diameter glass fibers with fewer defects through a combination of lower attenuating gas velocities and the use of spinners having more and smaller holes. A preferred method uses a device for internal centrifugation of mineral fibers including a centrifuge equipped with a peripheral bland perforated with orifices distributed in a plurality of annular zones arranged on top of each other, assuming that the centrifuge is in centrifugation position.

Abstract: A method and apparatus for conditioning loose-fill insulation including an elongated tubular cylinder having a plurality of internal blades positioned in a helical configuration. Large nodules of glass fibrous material pass through the conditioning cylinder and are combed into smaller, more uniform sizes, thus allowing a more uniform additive application further downstream in the manufacturing process. The addition of a tangential airflow to the conditioning cylinder facilitates the combing process by adding a tangential force to move the nodules down the cylinder.

Abstract: The present invention relates to a method of making a board product with fiber scrap materials, including the steps of adding a binder powder to the fiber scrap materials, processing the scrap fiber into pieces and mixing the fiber scrap materials with the binder powder, distributing the fiber and binder combination across the width of a forming conveyor, and melting the combination to fix the fiber with the binder.

Abstract: The present invention relates to a method of making a board product with fiber scrap materials, including the steps of adding a binder powder to the fiber scrap materials, processing the scrap fiber into pieces and mixing the fiber scrap materials with the binder powder, distributing the fiber and binder combination across the width of a forming conveyor, and melting the combination to fix the fiber with the binder.

Abstract: The present invention relates to a method for improving the thermal performance of fibrous glass insulation in the admix recycling of the insulation, which includes the use of corrugated hose in the recycling process.

Abstract: A method and apparatus for conditioning loose-fill insulation including an elongated tubular cylinder having a plurality of internal blades positioned in a helical configuration. Large nodules of glass fibrous material pass through the conditioning cylinder and are combed into smaller, more uniform sizes, thus allowing a more uniform additive application further downstream in the manufacturing process. The addition of a tangential airflow to the conditioning cylinder facilitates the combing process by adding a tangential force to move the nodules down the cylinder.

Abstract: A thermal insulation product includes infrared radiation absorbing and scattering material dispersed on a loose fill. The infrared absorbing material can include borates, carbonates, nitrates and nitrites of alkali metals and alkaline earth metals.