Abstract: A process is disclosed for using an iron oxide and alumina catalyst with no more than more than about 55 wt % of the alumina in the diaspore phase or in the alpha phase in SHC. Alpha alumina is less effective catalyst component for slurry hydrocracking in terms of TIOR conversion. Drying procedures should avoid more than about 51 wt % of the alumina change to the alpha phase. The SHC catalyst is for converting heavy hydrocarbon feed into lighter hydrocarbon products.

Abstract: A process and catalyst is disclosed for converting a heavy hydrocarbon feed stream into lighter hydrocarbon products using a two component catalyst. The catalyst comprises iron and molybdenum containing catalyst. Alumina may be a third catalyst component. The molybdenum is present in the heavy hydrocarbon feed stream at about 500 wppm or less and the weight ratio of iron to the molybdenum is less than 5. Much lower concentrations of expensive molybdenum can be used due to the addition of iron in the catalyst.

Abstract: A process utilizing an ionic liquid is described. The process includes contacting a hydrocarbon feed with an ionic liquid component, the ionic liquid component comprising a mixture of a first ionic liquid and a viscosity modifier, wherein a viscosity of the ionic liquid component is at least about 10% less than a viscosity of the first ionic liquid.

Abstract: Impure aromatic carboxylic acids such as are obtained by liquid phase oxidation of feed materials comprising aromatic compounds with substituent groups oxidizable to carboxylic acid groups, or comprising aromatic carboxylic acid and one or more aromatic carbonyl impurities that form hydrogenated species more soluble in aqueous solvents or with less color or color-forming tendencies than the aromatic carbonyl impurity, are purified to an aromatic carboxylic acid product with lower levels of impurities by a process comprising contacting an aqueous solution comprising the impure aromatic carboxylic acid with hydrogen at elevated temperature and pressure with an attrition-resistance, acid stable catalyst composition comprising at least one hydrogenation catalyst metal and a support comprising relatively high surface area of high porosity silicon carbide with low levels of iron and alkali metal impurities. The support may further contain titanium or rare earth metals.

Abstract: A process of tuning a hydrocarbon product composition is described. The process involves selecting paraffins for reaction. The equilibrium constants for reactions of the selected paraffins can be used to select appropriate feed ratios, or an equilibrium composition as function of C/H molar ratio. A selected feed is reacted to obtain the product. Equilibrium product compositions and non-equilibrium product compositions can be obtained using the process.

Abstract: A process utilizing an ionic liquid is described. The process includes contacting a hydrocarbon feed with an ionic liquid component, the ionic liquid component comprising a mixture of a first ionic liquid and a viscosity modifier, wherein a viscosity of the ionic liquid component is at least about 10% less than a viscosity of the first ionic liquid.

Abstract: An alkylation process is described. The alkylation process includes contacting a feed comprising a paraffin or an aromatic with an olefin feed in the presence of a liquid Lewis acid catalyst in an alkylation reaction zone under alkylation conditions to form a reaction mixture comprising alkylation products and the liquid Lewis acid catalyst. The liquid Lewis acid catalyst is the liquid reaction product of a donor molecule and a metal halide. The alkylation products are separated from the liquid Lewis acid catalyst and recovered.

Abstract: A hydrocarbon conversion process is described. The process involves contacting a hydrocarbon feed with a non-cyclic amide or thioamide based ionic liquid catalyst in a reaction zone under reaction conditions to form a mixture comprising reaction products, and the non-cyclic amide or thioamide based ionic liquid catalyst. Typical hydrocarbon conversion processes include alkylation, oligomerization, isomerization, disproportionation, and reverse disproportionation.

Abstract: Non-cyclic amide or thioamide based ionic liquids and methods of making them are disclosed.

Abstract: Alkylation processes are described. The processes utilize ionic liquid catalysts having a kinematic viscosity range of about 50 cSt to about 100 cSt at 25° C. Catalysts within this range produce alkylate having higher octane than catalysts outside this range, especially at higher process temperatures which are preferable from an operating cost standpoint. The alkylate can have one or more of a research octane number of at least about 93, a selectivity of C8 of at least about 65%, and a mole ratio of trimethylpentane to dimethylhexane of greater than about 7:1.

Abstract: An alkylation process utilizing less than 10 vol % of a halometallate based ionic liquid catalyst is described. By decreasing the catalyst volume fraction, the level of subsequent undesirable reactions may be minimized. The total residence time is typically in the range of about 1 min to about 30 min. The alkylate typically has a research octane number of at least about 93, and the olefin conversion is typically at least about 96%.

Abstract: Methods and systems for selectively hydrogenating benzene with a supported organometallic hydrogenating catalyst are provided. An exemplary method includes contacting an arene-containing reaction stream comprising benzene and one or more additional arenes with hydrogen in the presence of a supported organometallic hydrogenating catalyst under reaction conditions effective to hydrogenate at least benzene in the arene-containing reaction stream to produce a reaction effluent having a ratio of benzene to additional arenes that is lower than a ratio of benzene to additional arenes in the reaction stream. In this method, the supported organometallic hydrogenating catalyst includes a catalytically active organometallic species and a Brønsted acidic sulfated metal oxide support.

Abstract: A process and catalyst is disclosed for converting heavy hydrocarbon feed into lighter hydrocarbon products using multifunctional catalysts. Multifunctional catalysts enable use of less expensive metal by substituting expensive metals for less expensive metals with no loss or superior performance in slurry hydrocracking. Less available and expensive ISM can be replaced effectively.

Abstract: A process and catalyst is disclosed for converting heavy hydrocarbon feed into lighter hydrocarbon products using multifunctional catalysts. Multifunctional catalysts enable use of less expensive metal by substituting expensive metals for less expensive metals with no loss or superior performance in slurry hydrocracking. Less available and expensive ISM can be replaced effectively.

Abstract: A process and catalyst is disclosed for converting heavy hydrocarbon feed into lighter hydrocarbon products using multifunctional catalysts. Multifunctional catalysts enable use of less expensive metal by substituting expensive metals for less expensive metals with no loss or superior performance in slurry hydrocracking. Less available and expensive ISM can be replaced effectively.

Abstract: A process and catalyst is disclosed for converting heavy hydrocarbon feed into lighter hydrocarbon products using multifunctional catalysts. Multifunctional catalysts enable use of less expensive metal by substituting expensive metals for less expensive metals with no loss or superior performance in slurry hydrocracking. Less available and expensive ISM can be replaced effectively.

Abstract: Methods for selectively hydrogenating substituted arenes with a supported organometallic hydrogenating catalyst are provided. An exemplary method includes contacting a substituted arene-containing reaction stream with hydrogen in the presence of a supported organometallic hydrogenating catalyst under reaction conditions effective to selectively hydrogenate the substituted arenes to the cis isomer with high selectivity. In this method, the supported organometallic hydrogenating catalyst includes a catalytically active organometallic species and a Brønsted acidic sulfated metal oxide support.

Abstract: Lactamium based ionic liquids are described. They comprise at least one of: the reaction product of a lactam compound having a formula (IV) wherein n is 1, 2 or 4 to 8, and a Brøsted acid HX; or a Brøsted acid HX, where X is a halide, and a metal halide; where the reaction product is p-toluenesulfonate, halide, or the halometallate; or the reaction product of a lactam compound having a formula (V) wherein the ring has at least C—C one double bond, and n is 1 to 8, and a Brøsted acid HX; or a Brøsted acid HX, where X is a halide, and a metal halide; or the reaction product of a lactam compound having a formula (VI) wherein n is 1 to 8, m is 1 to 8, and the rings can be saturated or unsaturated; and a Brøsted acid HX; or a Brøsted acid HX, where X is a halide, and a metal halide.

Abstract: A process and apparatus is disclosed for converting heavy hydrocarbon feed into lighter hydrocarbon products. The heavy hydrocarbon feed is slurried with a catalyst comprising iron oxide and alumina to form a heavy hydrocarbon slurry and hydrocracked to produce lighter hydrocarbons. The slurry hydrocracking reaction can be controlled by measuring the production of mesophase using X-ray diffraction. Upon a mesophase yield fraction reaching a predetermined level, reaction conditions should be moderated to avoid excessive coke production.

Abstract: Processes for removing sulfur and nitrogen contaminants from hydrocarbon streams are described. The processes include contacting the hydrocarbon stream comprising the contaminant with lean halometallate ionic liquid an organohalide resulting in a mixture comprising the hydrocarbon and rich halometallate ionic liquid comprising the contaminant. The mixture is separated to produce a hydrocarbon effluent and a rich halometallate ionic liquid effluent comprising the rich halometallate ionic liquid comprising the contaminant.