Abstract: A repulpable insulated container assembly having a container formed of paper such as corrugated cardboard or varying paper materials and defining an interior; and a repulpable insert placed within the interior of the container and formed of a first paper layer; and a paper fiber pad coupled to the first paper layer.

Abstract: A method of forming a shipping container includes mixing paper fibers with a binder fiber to form a mixture; disposing the mixture onto a surface to form a layer of the mixture; applying heat to form a paper fiber batt from the mixture having a fixed width and fixed length; and inserting the paper fiber batt within an interior of a corrugated box.

Abstract: A membrane system includes a base membrane and a cover membrane. The base membrane is configured to be installed between a subfloor and floor tiles to allow movement of the floor tiles relative to the subfloor. The base membrane includes a base layer and studs projecting from the base layer. The studs are configured to hold a heating cable in place when the heating cable is positioned between adjacent ones of the studs. The studs have free ends that define pockets therein. The cover membrane is configured to be coupled to the base membrane to encapsulate the heating cable between the base membrane and the cover membrane. The cover membrane includes a cover layer and studs projecting from the cover layer. The studs on the cover membrane are configured to fit within the pockets in the base membrane to couple the cover membrane to the base membrane.

Abstract: A method and system for producing an insulated mailer and an insulated box having an insulative paper fiber pad substructure with a density of less than about 10 pounds per cubic foot. The insulative paper fiber pad has entangled reinforcement fibers. A method of forming an insulative paper fiber pad using recycling-compatible or water soluble adhesive and paper layers is provided.

Abstract: A repulpable insulated container assembly having a container formed of paper such as corrugated cardboard or varying paper materials and defining an interior; and a repulpable insert placed within the interior of the container and formed of a first paper layer; and a paper fiber pad coupled to the first paper layer.

Abstract: A method of forming a shipping container includes mixing paper fibers with a binder fiber to form a mixture; disposing the mixture onto a surface to form a layer of the mixture; applying heat to form a paper fiber batt from the mixture having a fixed width and fixed length; and inserting the paper fiber batt within an interior of a corrugated box.

Abstract: A method and system for producing an insulated mailer and an insulated box having an insulative paper fiber pad substructure with a density of less than about 10 pounds per cubic foot. The insulative paper fiber pad has entangled reinforcement fibers. A method of forming an insulative paper fiber pad using recycling-compatible or water soluble adhesive and paper layers is provided.

Abstract: A method and system for producing an insulated mailer and an insulated box having an insulative paper fiber pad substructure with a density of less than about 10 pounds per cubic foot. The insulative paper fiber pad has entangled reinforcement fibers. A method of forming an insulative paper fiber pad using recycling-compatible or water soluble adhesive and paper layers is provided.

Abstract: A method and system for producing an insulated mailer and an insulated box having an insulative paper fiber pad substructure with a density of less than about 10 pounds per cubic foot. The insulative paper fiber pad has entangled reinforcement fibers. A method of forming an insulative paper fiber pad using recycling-compatible or water soluble adhesive and paper layers is provided.

Abstract: A repulpable insulated container assembly having a container formed of paper such as corrugated cardboard or varying paper materials and defining an interior; and a repulpable insert placed within the interior of the container and formed of a first paper layer; and a paper fiber pad coupled to the first paper layer.

Abstract: A method of forming a shipping container includes mixing paper fibers with a binder fiber to form a mixture; disposing the mixture onto a surface to form a layer of the mixture; applying heat to form a paper fiber batt from the mixture having a fixed width and fixed length; and inserting the paper fiber batt within an interior of a corrugated box.

Abstract: A method of installing a laminate wood floor over a subflooring is provided. The method includes a layered composition including a foam sheet and a melted portion, the melted portion being a surface polymer layer that provides a smooth surface. The foam sheet being a polymer that provides cushioning, the foam sheet and the melted portion being formed of the same material. The method includes placing the layered melted portion-foam composition over the subflooring. The method further includes laying the laminate wood floor over the layered melted portion-foam composition.

Abstract: A method and equipment for manufacturing floor underlayment is provided. The equipment is configured to produce floor underlayment having a consistent density and thickness. The equipment has a series of rollers configured to pull a formed batt into a moving transverse blade and to cut the underlayment into two portions having random fiber distribution and even thicknesses and densities.

Abstract: A method of installing a laminate wood floor over a subflooring is provided. The method includes a layered composition including a foam sheet and a melted portion, the melted portion being a surface polymer layer that provides a smooth surface. The foam sheet being a polymer that provides cushioning, the foam sheet and the melted portion being formed of the same material. The method includes placing the layered melted portion-foam composition over the subflooring. The method further includes laying the laminate wood floor over the layered melted portion-foam composition.

Abstract: A process for making a fibrous panel member and a flooring structure is disclosed. The flooring structure has a subfloor, a surface layer, and an insulative pad disposed between the subfloor and the surface layer. The insulative pad has an MDI binder and reinforcement fibers distributed uniformly and randomly within a first plane. The process includes mixing a porous fiber material with a MDI adhesive. The fiber batt is compressed between a pair of porous belts. Steam and heat are applied to the compressed batt to form a bound flexible batting material.

Abstract: A method and system for producing an insulated mailer and an insulated box having an insulative paper fiber pad substructure with a density of less than about 10 pounds per cubic foot. The insulative paper fiber pad has entangled reinforcement fibers. A method of forming an insulative paper fiber pad using recycling-compatible or water soluble adhesive and paper layers is provided.

Abstract: A method of installing a laminate wood floor over a subflooring is provided. The method includes a layered composition including a foam sheet and a melted portion, the melted portion being a surface polymer layer that provides a smooth surface. The foam sheet being a polymer that provides cushioning, the foam sheet and the melted portion being formed of the same material. The method includes placing the layered melted portion-foam composition over the subflooring. The method further includes laying the laminate wood floor over the layered melted portion-foam composition.

Abstract: A process for making a fibrous panel member and a flooring structure is disclosed. The flooring structure has a subfloor, a surface layer, and an insulative pad disposed between the subfloor and the surface layer. The insulative pad has an MDI binder and reinforcement fibers distributed uniformly and randomly within a first plane. The process includes mixing a porous fiber material with a MDI adhesive. The fiber batt is compressed between a pair of porous belts. Steam and heat are applied to the compressed batt to form a bound flexible batting material.

Abstract: A method and system for producing an insulated mailer having an insulative textile pad substructure with a density of greater than 10 pounds per cubic foot is provided. The insulative textile pad has entangled reinforcement fibers.

Abstract: A flooring material having a textile pad substructure with a density of greater than 10 pounds per cubic foot is provided. The textile pad has reinforcement and binding fibers. The binding fibers are thermoplastic and are used to bind the reinforcement fibers together. The pad is created by heating and compressing a fibrous textile batt so that it has a density of greater than 13 pounds per cubic foot.