Abstract: An apparatus for radially expanding and plastically deforming a tubular member includes a support member with a fluid passage. A mandrel is movably coupled to the support member and includes an expansion cone operable to radially expand and plastically deform the tubular member when moved relative to the tubular member. A pressure chamber is positioned between the support member and the mandrel, and the pressure chamber is fluidicly coupled to the fluid passage. A releasable support is coupled to the support member and operable to selectively couple the support member to the tubular member.

Abstract: An apparatus for radially expanding and plastically deforming a tubular member includes a support member with a fluid passage. A mandrel is movably coupled to the support member and includes an expansion cone operable to radially expand and plastically deform the tubular member when moved relative to the tubular member. A pressure chamber is positioned between the support member and the mandrel, and the pressure chamber is fluidicly coupled to the fluid passage. A releasable support is coupled to the support member and operable to selectively couple the support member to the tubular member.

Abstract: A mono-diameter wellbore casing is formed by radially expanding a first tubular liner off of a mandrel into contact with a second tubular liner. The first and second tubular liners are positioned within the wellbore in an overlapping relationship. The overlapping portions of the tubular liners include thin wall portions with compressible annular members that are expanded into contact with each other.

Abstract: A tubular member is expanded by pressurizing an interior region within the tubular member.

Abstract: A method of forming a wellhead including: drilling a wellbore; positioning an outer casing at least partially within an upper portion of the wellbore; positioning a first tubular member within the outer casing; expanding at least a portion of the first tubular member into contact with an interior surface of the outer casing; positioning a second tubular member within the outer casing and the first tubular member; and expanding at least a portion of the second tubular member into contact with an interior portion of the outer casing; wherein, after expanding the portions of the first and second tubular members into contact with the interior portion of the outer casing, at least a portion of the second tubular member is positioned within the first tubular member; and wherein, after expanding the portions of the first and second tubular members into contact with the interior portion of the outer casing, the first tubular member and the second tubular member define a passage there between.

Abstract: An apparatus for expanding a tubular member comprising a support member, an expansion device for radially expanding the tubular member movably coupled to the support member for longitudinal displacement relative to the support member, at least one pressure chamber defined by and positioned between the support member and expansion device, and one or more releasable supports coupled to the support member adapted to support the tubular member, wherein the releasable supports are positioned above the expansion device.

Abstract: An apparatus for expanding a tubular member comprising a support member, an expansion device for radially expanding the tubular member movably coupled to the support member for longitudinal displacement relative to the support member, at least one pressure chamber defined by and positioned between the support member and expansion device, and one or more releasable supports coupled to the support member adapted to support the tubular member, wherein the releasable supports are positioned above the expansion device.

Abstract: A method of coupling tubular members.

Abstract: A mono-diameter wellbore casing is formed by radially expanding a first tubular liner off of a mandrel into contact with a second tubular liner. The first and second tubular liners are positioned within the wellbore in an overlapping relationship. The overlapping portions of the tubular liners include thin wall portions with compressible annular members that are expanded into contact with each other.

Abstract: The present invention is directed to a system and method for mixing a fluid comprising water and at least one non-aqueous material. The system comprises a mixing tub and mixing head adapted to inject the fluid into the mixing tub. It also includes a plurality of lines connected to the mixing head that supply the mixing head with water and the at least one non-aqueous material and a recirculation circuit that delivers the fluid from the mixing tub back to the mixing head. The system further includes a sensor connected to the recirculation circuit that measures the concentration of water in the fluid. An automatic controller uses the concentration measurement data to control the amount of each of the ingredients injected into the mixing tub.

Abstract: An apparatus for expanding a tubular member.

Abstract: A tubular liner including a first tubular portion, a second tubular portion, and an intermediate tapered tubular portion coupled to, and positioned between, the first and second tubular portions.

Abstract: An apparatus for radially expanding and plastically deforming a tubular member includes a support member comprising a fluid passage, an expansion device for radially expanding and plastically deforming the tubular member movably coupled to the support member for longitudinal displacement relative to the support member comprising an expansion cone, at least one pressure chamber defined by and positioned between the support member and expansion device fluidicly coupled to the first fluid passage, and one or more releasable supports coupled to the support member adapted to support the tubular member, wherein the releasable supports are positioned above the expansion device.

Abstract: An apparatus for radially expanding and plastically deforming a tubular member includes a support member comprising a fluid passage, an expansion device for radially expanding and plastically deforming the tubular member movably coupled to the support member for longitudinal displacement relative to the support member, a plurality of pressure chambers defined by and positioned between the support member and the expansion device fluidicly coupled to the first fluid passage, and one or more releasable supports coupled to the support member adapted to support the tubular member positioned below the expansion device.

Abstract: An apparatus for radially expanding and plastically deforming a tubular member includes a support member comprising a fluid passage, an expansion device for radially expanding and plastically deforming the tubular member movably coupled to the support member for longitudinal displacement relative to the support member, a plurality of pressure chambers defined by and positioned between the support member and the expansion device fluidicly coupled to the first fluid passage, one or more releasable supports coupled to the support member adapted to support the tubular member positioned above the expansion device.

Abstract: First and second members, representatively first and second portions of a collet assembly, are removably coupled to one another by aligning slots in the first member with slots in the second members to form opposing slot pairs into which coupling members are inserted in first directions. The inserted coupling members are removed from the slot pairs, in second directions opposite from the first directions, in response to the generation of a fluid pressure.

Abstract: An apparatus for radially expanding and plastically deforming a tubular member including a support member comprising a fluid passage, an expansion device for radially expanding and plastically deforming the tubular member movably coupled to the support member for longitudinal displacement relative to the support member, at least one pressure chamber defined by and positioned between the support member and expansion device fluidicly coupled to the first fluid passage, and releasable supports coupled to the support member adapted to support the tubular member, wherein the releasable supports are positioned above and below the expansion device.

Abstract: An expansion mandrel includes a lubrication system for lubricating the trailing edge portion of the interface between the expansion mandrel and a tubular member during the radial expansion of the tubular member.

Abstract: A method of creating a casing in a borehole located in a subterranean formation including: supporting a tubular liner and an expansion device in the borehole using a support member; injecting fluidic material into the borehole; pressurizing an interior region of the expansion device; displacing a portion of the expansion device relative to the support member and the tubular liner in the longitudinal direction; and radially expanding the tubular liner.

Abstract: An expansion cone for radially expanding tubular members.