Abstract: Coke oven corbel structures are provided with a multiple number of stacked refractory slabs defining a corresponding multiple number of tiers of the corbel structure, The multiple number of stacked refractory slabs define a pair of substantially vertically oriented central fuel gas passageways and pairs of combustion air passageways laterally of a respective one of the central fuel gas passageways. A plurality of vertically stacked fuel gas blocks each defining a central fuel gas conduit may be positioned within each of the central fuel gas passageways.

Abstract: Methods and systems for constructing a refractory wall structure having gas flue spaces are provided. In certain embodiments, a first course of the wall structure may be constructed by installing opposing refractory side wall panels that are separated by a distance which defines a widthwise dimension of the wall structure and an interior wall space therebetween. The side wall panels may include multiple sets of finger forms defining a joint space (e.g., a dovetail joint space), whereby the finger forms protrude inwardly into the interior wall space such that the sets of finger forms of one side panel are oppositely positioned relative to the sets of finger forms of an opposed side wall panel.

Abstract: Methods and apparatus for constructing refractory structures, e.g., glass furnace regenerator structures and/or glass furnace structures having walls formed of refractory block and buck stays externally supporting the walls are provided. Opposed pairs of supports are connected to at least a respective one of the vertically oriented buck stays with cross-support beams spanning the refractory structure between a respective pair of the supports. An overhead crane assembly is supported by the cross-support beams. In such a manner, refractory components of the refractory structure (e.g., refractory wall blocks and/or refractory checker bricks) may be installed using the overhead crane assembly.

Abstract: Coke oven corbel structures are provided with a multiple number of stacked refractory slabs defining a corresponding multiple number of tiers of the corbel structure, The multiple number of stacked refractory slabs define a pair of substantially vertically oriented central fuel gas passageways and pairs of combustion air passageways laterally of a respective one of the central fuel gas passageways. A plurality of vertically stacked fuel gas blocks each defining a central fuel gas conduit may be positioned within each of the central fuel gas passageways.

Abstract: Methods and systems for constructing a refractory wall structure having gas flue spaces are provided. In certain embodiments, a first course of the wall structure may be constructed by installing opposing refractory side wall panels that are separated by a distance which defines a widthwise dimension of the wall structure and an interior wall space therebetween. The side wall panels may include multiple sets of finger forms defining a joint space (e.g., a dovetail joint space), whereby the finger forms protrude inwardly into the interior wall space such that the sets of finger forms of one side panel are oppositely positioned relative to the sets of finger forms of an opposed side wall panel.

Abstract: Coke oven corbel structures are provided with a multiple number of stacked refractory slabs defining a corresponding multiple number of tiers of the corbel structure. The multiple number of stacked refractory slabs define a pair of substantially vertically oriented central fuel gas passageways and pairs of combustion air passageways laterally of a respective one of the central fuel gas passageways. A plurality of vertically stacked fuel gas blocks each defining a central fuel gas conduit may be positioned within each of the central fuel gas passageways.

Abstract: Methods and apparatus are provided for constructing refractory structures, e.g., glass furnace regenerator structures and/or glass furnace structures formed of refractory components, by positioning opposed pairs of vertically oriented base beams on respective opposite sides of the refractory structure and having a lower end rigidly attached to a foundation of the refractory structure and an upper end which extends vertically above the refractory structure, and attaching cross-support beams to respective ones of the base beams at the upper end thereof so as to latitudinally span the refractory structure. An overhead crane assembly may thus be supported by the cross-support beams.

Abstract: Coke oven corbel structures include an assembly of multiple stacked tiers of refractory blocks defining a plurality of substantially vertically oriented central flues and a plurality of diagonally oriented lateral flues. At least one tier of refractory blocks in the assembly includes a plurality of tongue-and-groove interconnected refractory blocks. This plurality of interconnected refractory blocks of the at least one tier comprise mutually substantially orthogonal faces defining an edge and respectively including an elongate tongue protruding outwardly therefrom and an elongate groove recessed therein. The elongate tongue and groove include respective adjacent ends which co-terminate with one another at the edge defined by the mutually orthogonal faces of the refractory blocks.

Abstract: Refractory modules are provided by multiple preformed refractory blocks bonded to one another by a bonding agent to form an integral self-supporting structure having a tooth and channel arrangement for interlocking assembly with a similar adjacently positioned refractory module.

Abstract: Methods and apparatus for constructing refractory structures, e.g., glass furnace regenerator structures and/or glass furnace structures having walls formed of refractory block and buck stays externally supporting the walls are provided. Opposed pairs of supports are connected to at least a respective one of the vertically oriented buck stays with cross-support beams spanning the refractory structure between a respective pair of the supports. An overhead crane assembly is supported by the cross-support beams. In such a manner, refractory components of the refractory structure (e.g., refractory wall blocks and/or refractory checker bricks) may be installed using the overhead crane assembly.

Abstract: Methods and apparatus are provided for constructing refractory structures, e.g., glass furnace regenerator structures and/or glass furnace structures formed of refractory components, the refractory structure being housed within a building having a roof support elements. Cross-support beams are provided to latitudinally span the refractory structure and are suspended from roof support elements associated with the building housing the refractory structure by a suspension support system attached to the cross-support beams. An overhead crane assembly may thus be supported by the cross-support beams.

Abstract: Refractory checker brick modules for glass furnace regenerators are provided which include multiple preformed refractory checker bricks (e.g., tubular checker bricks, cruciform checker bricks, interweave checker bricks, interlock checker bricks, pigeon-hole checker bricks, basket weave checker bricks and the like) stacked in multiple off-set courses to form a honeycomb structure thereof, the checker bricks in the module being bonded to one another by a bonding agent.

Abstract: Coke oven corbel structures include an assembly of multiple stacked tiers of refractory blocks defining a plurality of substantially vertically oriented central flues and a plurality of diagonally oriented lateral flues. At least one tier of refractory blocks in the assembly includes by an alternating plurality of saddle blocks and central diagonal flue blocks. The saddle blocks may include a laterally opposed pair of upright columns which define therebetween a rectangular channel, and a substantially vertically oriented cylindrical flue extending from a bottom surface of the saddle blocks to the rectangular channel thereof. The central diagonal flue blocks may include an arcuately concave flue channel defined between top and bottom surfaces thereof so that an upper opening to the flue channel at the top surface is inwardly offset relative to a lower opening thereof at the bottom surface.

Abstract: Methods and apparatus for constructing refractory structures, e.g., glass furnace regenerator structures and/or glass furnace structures having walls formed of refractory block and buck stays externally supporting the walls are provided. Opposed pairs of supports are connected to at least a respective one of the vertically oriented buck stays with cross-support beams spanning the refractory structure between a respective pair of the supports. An overhead crane assembly is supported by the cross-support beams. In such a manner, refractory components of the refractory structure (e.g., refractory wall blocks and/or refractory checker bricks) may be installed using the overhead crane assembly.

Abstract: Coke oven corbel structures are provided with a multiple number of stacked refractory slabs defining a corresponding multiple number of tiers of the corbel structure. The multiple number of stacked refractory slabs define a pair of substantially vertically oriented central fuel gas passageways and pairs of combustion air passageways laterally of a respective one of the central fuel gas passageways.

Abstract: Coke oven wall structures are provided with a pair of interconnected opposed first and second block components, each of which is generally an asymmetrical T-shaped unitary structure having an interior wall element integrally formed at substantially a right angle to a side wall element. The interior wall element of each of the first and second block components includes a terminal end defining reverse mirror images of respective L-shaped notches which establish corresponding protruding finger elements. In such a manner, each of the protruding finger elements of the first and second block components is received within the L-shaped recesses of the second and first block components, respectively, when such components are positioned in opposition to one another.