Abstract: Milling systems, tools, and methods include using a mill with secondary attrition system to re-mill cuttings and other debris away from the face of the mill. The secondary attrition system may be located uphole of the mill may be used to stage conditioning and re-sizing of debris. After debris is generated by the mill, the secondary attrition system may re-mill the debris to a finer size before allowing the debris to pass out of the sleeve. The debris may be re-milled by secondary cutting elements while within an annular gap positioned radially between the sleeve and a drive shaft for the mill. The annular gap may have a variable width as a result of a tapered outer surface of the drive shaft and/or a tapered inner surface of the sleeve. The variable width may cause debris to be re-milled into increasingly finer sizes.

Abstract: A method and apparatus for single-trip casing cutting and pulling for well abandonment and slot recovery. Perforations (28) are made in the casing (12) at a maximum depth using a punch tool (18) and fluid circulated through the perforations to determine a return at surface. In the event of a return at surface being detected, the casing (12) is cut and pulled. When no return is detected, perforations are made at increasingly shallower depths until a return is detected and the casing (12) is then cut and pulled. This ensures the maximum length of casing (12) is cut and pulled on a single trip in the well bore (10).

Abstract: A resettable mechanism for preventing the accidental actuation of a load set downhole tool and method of use. The resettable mechanism provides a collet (52) and a detent (56) with a collet ring arranged to ride over the detent under a load in excess of the operating load of the downhole tool and the collet load. Reversing the loading resets the mechanism and the downhole tool. A disengagement assembly (66) is described to disenable the detent (56) and operate the downhole tool at the operating load. Embodiments to a retrievable mechanical tension-set packer and a casing cutting and removal system are described which prevent premature actuation of the packer when run from floating structures.

Abstract: Milling systems, tools, and methods include using a mill with secondary attrition system to re-mill cuttings and other debris away from the face of the mill. The secondary attrition system may be located uphole of the mill may be used to stage conditioning and re-sizing of debris. After debris is generated by the mill, the secondary attrition system may re-mill the debris to a finer size before allowing the debris to pass out of the sleeve. The debris may be re-milled by secondary cutting elements while within an annular gap positioned radially between the sleeve and a drive shaft for the mill. The annular gap may have a variable width as a result of a tapered outer surface of the drive shaft and/or a tapered inner surface of the sleeve. The variable width may cause debris to be re-milled into increasingly finer sizes.

Abstract: A downhole anchor mechanism (110) which can be set on at least two successive standard diameters of casing (232). The tool body has a recess into which a split cone (70) is located. The increased thickness of the split cone (70) provides for a greater thickness of slip (90), giving increased radial travel of the slips 90 when moved axially over the split cone (70). The cone (70) and slips (90) are profiled to provide two ramps/slopes for increased structural integrity and a greater ramp angle to reduce the axial travel of the slips to achieve the increased radial travel. The downhole anchor mechanism (110) provides anchoring of a work string on two standard diameters of casing in a single trip in a wellbore.

Abstract: The invention provides a method of determining the condition of a cement bond of a casing in a wellbore. The method comprises perforating a tubing in the wellbore at a zone of interest and displacing a settable composition through the perforations into the annulus between the casing and tubing to secure the tubing. The method also comprises cutting the tubing and assessing the status of the cement bond of the casing.

Abstract: A well bore integrity test tool (10) and method of pressure integrity testing a well bore by performing positive and negative pressure tests in a well bore in multiple locations in the well and on the same trip as other operations in the well bore. The tool includes a resettable anchor mechanism (20) and a tension set packer assembly (22). An embodiment of performing a dress-off, integrity testing, casing cutting and pulling in a single trip for well abandonment is described.

Abstract: A circulation test tool and method of performing a circulation test in a wellbore during single-trip casing cutting and removal. An anchor mechanism (20), a mechanical-set retrievable packer (22) and a cutting mechanism (18) allow gripping and cutting of casing (14) with the mechanical set-retrievable packer (22) being set after the cut to carry out the circulation test. The well is kept under control during the cut by application of tension on the drill string to set the packer (22) at any time. The arrangement provides full annulus flow pass at the packer during cutting. Embodiments describe additional features of a drill to dress a cement plug or a settable bridge plug.

Abstract: The invention provides a method of determining the condition of a cement bond of a casing in a wellbore. The method comprises perforating a tubing in the wellbore at a zone of interest and displacing a settable composition through the perforations into the annulus between the casing and tubing to secure the tubing. The method also comprises cutting the tubing and assessing the status of the cement bond of the casing.

Abstract: Milling systems, tools, and methods include using a mill with secondary attrition system to re-mill cuttings and other debris away from the face of the mill. The secondary attrition system may be located uphole of the mill may be used to stage conditioning and re-sizing of debris. After debris is generated by the mill, the secondary attrition system may re-mill the debris to a finer size before allowing the debris to pass out of the sleeve. The debris may be re-milled by secondary cutting elements while within an annular gap positioned radially between the sleeve and a drive shaft for the mill. The annular gap may have a variable width as a result of a tapered outer surface of the drive shaft and/or a tapered inner surface of the sleeve. The variable width may cause debris to be re-milled into increasingly finer sizes.

Abstract: Milling systems, tools, and methods include using a mill with a barrier to promote re-circulation of debris and cuttings to the face of the mill. The face of the mill may include cutting elements. A barrier may obstruct the flow of cuttings and debris away from the face to re-circulate the cutting and debris to promote re-milling of the cuttings and debris by the cutting elements of the face of the mill. The barrier may include a hydraulic barrier formed by fluid expelled from nozzles in or above the mill. A secondary attrition system uphole of the mill may also be used to stage conditioning and re-sizing of cuttings and debris. After debris and cuttings pass through the barrier, the secondary attrition system may re-mill the cuttings and debris to a finer size before allowing the cuttings and debris to pass into the wellbore annulus for transport to the surface.

Abstract: A method for automating a downhole milling process includes receiving an input stream from at least one sensor within a downhole milling system, and segmenting the input stream. A safe operating envelope is identified based on segments of the input stream and models for the segments. At least one parameter of the milling system is then automatically changed along a path of optimal rate of penetration while remaining within the safe operating envelope. In some embodiments, an input stream may include surface pressure and the safe operating envelope may include swarf transport conditions.