Abstract: Methods and apparatus to align applique cutters are disclosed. A disclosed example alignment rail is for use with cutting an applique relative to a surface of a vehicle. The example alignment rail includes a base to contact the surface. The example alignment rail also includes a body including a cross-sectional profile extending along a longitudinal axis of the alignment rail. The example alignment rail also includes a groove of the cross-sectional profile extending along the longitudinal axis, where the groove is to align movement of a cutting tool to cut the applique.

Abstract: Multilayer riblet applique and methods of producing the same are described herein. One disclosed example method includes applying a first high elongation polymer material to a web tool, where the web tool is to be provided from a first roll, and heating, via a first heating process, the first high elongation polymer material. The disclosed example method also includes applying a second high elongation polymer material to the first high elongation polymer material, and heating, via a second heating process, the second high elongation polymer material. The disclosed example method also includes applying, via a laminating roller, a support layer to the second high elongation polymer material.

Abstract: Methods and apparatus to align applique cutters are disclosed. A disclosed example alignment rail is for use with cutting an applique relative to a surface of a vehicle. The example alignment rail includes a base to contact the surface. The example alignment rail also includes a body including a cross-sectional profile extending along a longitudinal axis of the alignment rail. The example alignment rail also includes a groove of the cross-sectional profile extending along the longitudinal axis, where the groove is to align movement of a cutting tool to cut the applique.

Abstract: A fiber placement system including a compaction roller rotatable about an axis of rotation, the compaction roller including a reflective layer that includes a reflective material dispersed in a polymeric material, and a light source positioned to project a beam of electromagnetic radiation proximate the compaction roller, the beam having a wavelength, wherein the reflective material has a reflectance of at least 80 percent at the wavelength.

Abstract: A fiber placement system including a compaction roller rotatable about an axis of rotation, the compaction roller including a reflective layer that includes a reflective material dispersed in a polymeric material, and a light source positioned to project a beam of electromagnetic radiation proximate the compaction roller, the beam having a wavelength, wherein the reflective material has a reflectance of at least 80 percent at the wavelength.

Abstract: A fiber placement system including a compaction roller rotatable about an axis of rotation, the compaction roller including a reflective layer that includes a reflective material dispersed in a polymeric material, and a light source positioned to project a beam of electromagnetic radiation proximate the compaction roller, the beam having a wavelength, wherein the reflective material has a reflectance of at least 80 percent at the wavelength.

Abstract: Multilayer riblet applique and methods of producing the same are described herein. One disclosed example method includes applying a first high elongation polymer material to a web tool, where the web tool is to be provided from a first roll, and heating, via a first heating process, the first high elongation polymer material. The disclosed example method also includes applying a second high elongation polymer material to the first high elongation polymer material, and heating, via a second heating process, the second high elongation polymer material. The disclosed example method also includes applying, via a laminating roller, a support layer to the second high elongation polymer material.

Abstract: Multilayer riblet applique and methods of producing the same are described herein. One disclosed example method includes applying a first high elongation polymer material to a web tool, where the web tool is to be provided from a first roll, and heating, via a first heating process, the first high elongation polymer material. The disclosed example method also includes applying a second high elongation polymer material to the first high elongation polymer material, and heating, via a second heating process, the second high elongation polymer material. The disclosed example method also includes applying, via a laminating roller, a support layer to the second high elongation polymer material.

Abstract: A vacuum attachment comprises a base having an upper face and a lower face, and an outer surface and an inner surface. The inner surface defines a first flow passage between the upper face and the lower face. The lower face provides a smooth contact surface. A single orifice extends through the base from the outer surface to the inner surface. The orifice is spaced apart from the lower face.

Abstract: Multilayer riblet applique and methods of producing the same are described herein. One disclosed example method includes applying a first high elongation polymer material to a web tool, where the web tool is to be provided from a first roll, and heating, via a first heating process, the first high elongation polymer material. The disclosed example method also includes applying a second high elongation polymer material to the first high elongation polymer material, and heating, via a second heating process, the second high elongation polymer material. The disclosed example method also includes applying, via a laminating roller, a support layer to the second high elongation polymer material.

Abstract: Aerodynamic microstructures having sub-microstructure are disclosed herein. One disclosed example apparatus includes an aerodynamic microstructure defining an external surface of a vehicle, and a pattern of sub-microstructures superimposed on the microstructure to convey a representation of an image.

Abstract: A fiber placement system including a compaction roller rotatable about an axis of rotation, the compaction roller including a reflective layer that includes a reflective material dispersed in a polymeric material, and a light source positioned to project a beam of electromagnetic radiation proximate the compaction roller, the beam having a wavelength, wherein the reflective material has a reflectance of at least 80 percent at the wavelength.

Abstract: Aerodynamic microstructures having sub-microstructure are disclosed herein. One disclosed example apparatus includes an aerodynamic microstructure defining an external surface of a vehicle, and a pattern of sub-microstructures superimposed on the microstructure to convey a representation of an image.

Abstract: A vacuum attachment comprises a base having an upper face and a lower face, and an outer surface and an inner surface. The inner surface defines a first flow passage between the upper face and the lower face. The lower face provides a smooth contact surface. A single orifice extends through the base from the outer surface to the inner surface. The orifice is spaced apart from the lower face.

Abstract: An array of aerodynamic riblets incorporates a high elongation elastomeric layer having spaced tips and optionally a protective cladding. The elastomeric layer may be adhered to an aerodynamic surface directly or as an appliqué in combination with one or more of an adhesive layer, one or more supporting polymer layers and a metal foil layer.

Abstract: An array of aerodynamic riblets incorporates a high elongation elastomeric layer having spaced tips and optionally a protective cladding. The elastomeric layer may be adhered to an aerodynamic surface directly or as an appliqué in combination with one or more of an adhesive layer, one or more supporting polymer layers and a metal foil layer.

Abstract: An array of aerodynamic riblets incorporates a high elongation elastomeric layer having spaced tips and optionally a protective cladding. The elastomeric layer may be adhered to an aerodynamic surface directly or as an appliqué in combination with one or more of an adhesive layer, one or more supporting polymer layers and a metal foil layer.