Abstract: The present invention relates to an electrodepositable coating composition comprising a crater control additive.

Abstract: The present invention is directed to a method for coating a substrate comprising: (a) applying a caustic cleaner onto at least a portion of the substrate; (b) rinsing at least a portion of the substrate that was subjected to step (a) with water; (c) applying an acid cleaner onto at least a portion of the caustically cleaned substrate; (d) rinsing at least a portion of the substrate that was subjected to step (c) with water; and (e) applying a conversion coating comprising zirconium onto at least a portion of the acid cleaned substrate; and wherein at least one of the materials used in steps (c) and (e) is substantially chrome free. The present invention is also directed to a substrate, such as an aluminum substrate, that has been coated using the aforementioned method.

Abstract: The present invention provides a film-forming composition. The composition includes a reaction product of: a) a polyamine containing a primary amino group and a secondary amino group; and b) an acyclic carbonate. Also provided is a method of preparing a film-forming composition and an article coated with such compositions.

Abstract: Provided is an electrodepositable coating composition of a resinous phase dispersed in an aqueous medium, the resinous phase including (a) an active hydrogen-containing, cationic salt group-containing resin; and (b) an at least partially blocked polyisocyanate curing agent. The composition contains an organotin catalyst which is or is derived from a dialkyltin compound having the structure (I): [R1][R2]—Sn?O??(I) where R1 and R2 are the same or different, and each independently represents a monovalent hydrocarbon group wherein the sum of the carbon atoms in R1 and R2 is greater than 8. The catalyst is present in an amount sufficient to effect cure at a temperature at or below 340° F. (171.1° C.). Methods of preparing and using the composition also are provided.

Abstract: Provided is an electrodepositable coating composition of a resinous phase dispersed in an aqueous medium, the resinous phase including (a) an active hydrogen-containing, cationic salt group-containing resin; and (b) an at least partially blocked polyisocyanate curing agent. The composition contains an organotin catalyst which is or is derived from a dialkyltin compound having the structure (I): [R1][R2]—Sn?O??(I) where R1 and R2 are the same or different, and each independently represents a monovalent hydrocarbon group wherein the sum of the carbon atoms in R1 and R2 is greater than 8. The catalyst is present in an amount sufficient to effect cure at a temperature at or below 340° F. (171.1° C.). Methods of preparing and using the composition also are provided.

Abstract: A process for applying a coating on aluminum substrates by anionic electrodeposition of a phosphated epoxy resin made by phosphating a polyepoxide with both phosphoric acid and an organophosphonic acid and/or an organophosphinic acid. The coating has a reduced tendency to form pinholes.

Abstract: The present invention is directed towards an electrocoating composition comprising a cyclic guanidine.

Abstract: The present invention provides a film-forming composition. The composition includes a reaction product of: a) a polyamine containing a primary amino group and a secondary amino group; and b) an acyclic carbonate. Also provided is a method of preparing a film-forming composition and an article coated with such compositions.

Abstract: The present invention provides a film-forming composition. The composition includes a reaction product of: a) a polyamine containing a primary amino group and a secondary amino group; and b) an acyclic carbonate. Also provided is a method of preparing a film-forming composition and an article coated with such compositions.

Abstract: Provided is an electrodepositable coating composition of a resinous phase dispersed in an aqueous medium, the resinous phase including (a) an active hydrogen-containing, cationic salt group-containing resin; and (b) an at least partially blocked polyisocyanate curing agent.

Abstract: Provided is an improved electrodeposition bath including a resinous phase dispersed in aqueous medium. The resinous phase contains (a) an active hydrogen-containing ionic electrodepositable resin and (b) a curing agent adapted to react with the active hydrogens of (a). The improvement constitutes the inclusion of at least one rare earth metal compound derived from a metal selected from magnesium, strontium, barium, and mixtures thereof. The metal compound is present in an amount ranging from 1 to 10,000 parts per million of total metal provided that not more that 1,000 parts per million is in the form of soluble metal. A method of electrocoating using the electrodeposition bath is also provided.

Abstract: Provided is a biodegradation resistant cationic electrodeposition composition of a resinous phase dispersed in an aqueous medium. The resinous phase includes an electrodepositable resin having cationic onium salt groups which have been at least partially solubilized with an &agr;-alkoxycarboxylic acid of formula (I), where R is C1 to C6 alkyl or aryl and R′ is H or C1 to C2 alkyl. Also provided is a method of electrocoating a conductive substrate serving as a cathode in an electrical circuit where the cathode and an anode are immersed in an aqueous electrodeposition bath containing the biodegradation resistant cationic electrodepositable composition described above, and substrates coated by the method.

Abstract: Disclosed is an improved electrodeposition bath having a reduced volatile organic content. The bath contains a resinous phase dispersed in an aqueous medium, the resinous phase including an active hydrogen-containing ionic electrodepositable resin and a curing agent therefor. The improved electrodeposition bath further includes a boron-containing compound in an amount sufficient to retard the growth of microorganisms in the bath. Also disclosed is a method of electrocoating a conductive substrate using the improved electrodeposition bath of the invention. Substrates which are coated using the method of the invention are also disclosed.

Abstract: Provided is a biodegradation resistant cationic electrodeposition composition of a resinous phase dispersed in an aqueous medium.

Abstract: Provided are curable coating compositions comprised of any of a variety of film-forming polymers containing reactive functional groups, a curing agent containing functional groups which are reactive with the functional groups of the polymer, and an exfoliated silicate material derived from a layered silicate which has been exfoliated with a polymer which is compatible with both the film-forming polymer and the curing agent. The inclusion of the exfoliated silicate material enhances coating properties such as adhesion, appearance, crater resistance, and rheology control.

Abstract: The present invention provides electrodepositable compositions that in the absence of a microorganism control agent electrodeposit upon a surface of an electroconductive substrate as a substantially smooth film and which upon the addition of a microorganism control agent mixture of 5-chloro-2-methyl-4-isothiazolin-3-one and 2-methyl-4-isothiazolin-3-one result in an electrodepositable composition that upon electrodeposition onto the surface of the electroconductive substrate produces a comparatively rougher film, wherein all or a portion of the mixture of 5-chloro-2-methyl-4-isothiazolin-3-one and 2-methyl-4-isothiazolin-3-one is replaced with an aliphatic hydrocarbon material selected from halonitroalkanes, halonitroalkenes, hydroxyalkyl substituted nitroalkanes and mixtures thereof resulting in an electrodepositable compositions that upon electrodeposition onto the surface of the electroconductive substrate produce a substantially smooth film.

Abstract: Disclosed are improved electrodeposition bath compositions comprising a resinous phase dispersed in an aqueous medium, the resinous phase being comprised of an active hydrogen containing ionic electrodepositable resin and a curing agent, where the improvement comprises the addition to an electrodeposition bath of at least one source of yttrium in an amount of about 10 to 10,000 parts per million of total yttrium based on electrodeposition bath weight. The electrodeposition bath compositions are preferably cationic and provide for excellent corrosion resistance over a variety of metal substrates including untreated steel. Also disclosed is a method of electrocoating a conductive substrate using the improved electrodeposition bath compositions of the invention. Metallic substrates which are coated using the method of the invention are also disclosed.

Abstract: Disclosed are electrodepositable coating compositions containing a polymer prepared from the polymerization of an ethylenically unsaturated monomer having a heterocyclic ring containing at least one ring nitrogen atom bonded to a vinyl group or a mixture of monomers comprised of such a monomer, the compositions further including contaminants capable of forming defects in the electrodeposited coating surface. The polymer is present in an amount effective to abate formation of the surface defects caused by the contaminants. A method of electrocoating a conductive substrate using the electrodepositable coating compositions of the invention is also disclosed.

Abstract: Provided are acidified aqueous stable dispersions of an exfoliated silicate derived from a silicate having a layer lattice structure in which the silicate layer units have a thickness of 5 to 25 Angstroms, wherein the exchange capacity ranges from 30 to 200 millequivalents per gram of silicate having a layer lattice structure, and wherein the silicate materials have been exfoliated with a cationic group-containing polymer or polymer having functional groups which can be post-reacted to form cationic groups. These silicate dispersions are useful in coating compositions, particularly in electrodepositable coating compositions, where they impart improved crater control.

Abstract: Provided are cationic electrodepositable compositions comprised of an acidified aqueous dispersion of (a) an ungelled cationic resin, (b) a curing agent having at least two functional groups which are reactive with (a), and (c) an exfoliated silicate derived from a layered silicate. These compositions exhibit improved crater control. Also provided is a method of electrocoating conductive substrates using such compositions.