Patents by Inventor Alan L. Solenberger

Alan L. Solenberger has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240084052
    Abstract: Methods for making titanated silica supports, titanated chromium/silica pre-catalysts, and activated titanated chromium/silica catalysts are disclosed in which hydrogen peroxide and an alkali metal precursor are used during catalyst preparation. Resulting titanated chromium/silica pre-catalysts often contain silica, 0.1 to 5 wt. % chromium, 0.1 to 10 wt. % titanium, and less than or equal to 4 wt. % carbon, and further contain a bound alkali metal or zinc at a molar ratio of alkali metal:titanium or zinc:titanium from 0.02:1 to 3:1 and/or at an amount in a range from 0.01 to 2 mmol of alkali metal or zinc per gram of the silica. High melt index potential activated titanated chromium/silica catalysts can be used to polymerize olefins to produce, for example, ethylene based homopolymers and copolymers having HLMI values of greater than 30 g/10 min.
    Type: Application
    Filed: October 24, 2023
    Publication date: March 14, 2024
    Inventors: Anand Ramanathan, Max P. McDaniel, Jared Barr, Andrew T. Blagg, Christopher E. Wittner, Alan L. Solenberger, Zachary T. Kilpatrick, Micheal P. Stevens
  • Publication number: 20230415127
    Abstract: A method comprising a) drying a support material comprising silica at temperature in the range of from about 150° C. to about 220° C. to form a dried support; b) contacting the dried support with methanol to form a slurried support; c) subsequent to b), cooling the slurried support to a temperature of less than about 60° C. to form a cooled slurried support; d) subsequent to c), contacting the cooled slurried support with a titanium alkoxide to form a titanated support; and e) thermally treating the titanated support by heating to a temperature of equal to or greater than about 150° C. for a time period of from about 5 hours to about 30 hours to remove the methanol and yield a dried titanated support.
    Type: Application
    Filed: September 6, 2023
    Publication date: December 28, 2023
    Inventors: Jeremy M. PRAETORIUS, Eric D. SCHWERDTFEGER, Max P. MCDANIEL, Ted H. CYMBALUK, Connor D. BOXELL, Alan L. SOLENBERGER, Kathy S. CLEAR
  • Patent number: 11801490
    Abstract: A method comprising a) drying a support material comprising silica at temperature in the range of from about 150° C. to about 220° C. to form a dried support; b) contacting the dried support with methanol to form a slurried support; c) subsequent to b), cooling the slurried support to a temperature of less than about 60° C. to form a cooled slurried support; d) subsequent to c), contacting the cooled slurried support with a titanium alkoxide to form a titanated support; and e) thermally treating the titanated support by heating to a temperature of equal to or greater than about 150° C. for a time period of from about 5 hours to about 30 hours to remove the methanol and yield a dried titanated support.
    Type: Grant
    Filed: March 21, 2022
    Date of Patent: October 31, 2023
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Jeremy M. Praetorius, Eric D. Schwerdtfeger, Max P. McDaniel, Ted H. Cymbaluk, Connor D. Boxell, Alan L Solenberger, Kathy S. Clear
  • Publication number: 20230340166
    Abstract: Methods for making titanated silica supports, titanated chromium/silica pre-catalysts, and activated titanated chromium/silica catalysts are disclosed in which hydrogen peroxide and an alkali metal precursor are used during catalyst preparation. Resulting titanated chromium/silica pre-catalysts often contain silica, 0.1 to 5 wt. % chromium, 0.1 to 10 wt. % titanium, and less than or equal to 4 wt. % carbon, and further contain an alkali metal or zinc at a molar ratio of alkali metal:titanium or zinc:titanium from 0.02:1 to 3:1 and/or at an amount in a range from 0.01 to 2 mmol of alkali metal or zinc per gram of the silica. High melt index potential activated titanated chromium/silica catalysts can be used to polymerize olefins to produce, for example, ethylene based homopolymers and copolymers having HLMI values of greater than 30 g/10 min.
    Type: Application
    Filed: April 25, 2023
    Publication date: October 26, 2023
    Inventors: Anand Ramanathan, Max P. McDaniel, Jared Barr, Andrew Blagg, Christopher E. Wittner, Alan L. Solenberger, Zachary T. Kilpatrick, Micheal P. Stevens
  • Publication number: 20220203333
    Abstract: A method comprising a) drying a support material comprising silica at temperature in the range of from about 150° C. to about 220° C. to form a dried support; b) contacting the dried support with methanol to form a slurried support; c) subsequent to b), cooling the slurried support to a temperature of less than about 60° C. to form a cooled slurried support; d) subsequent to c), contacting the cooled slurried support with a titanium alkoxide to form a titanated support; and e) thermally treating the titanated support by heating to a temperature of equal to or greater than about 150° C. for a time period of from about 5 hours to about 30 hours to remove the methanol and yield a dried titanated support.
    Type: Application
    Filed: March 21, 2022
    Publication date: June 30, 2022
    Inventors: Jeremy M. PRAETORIUS, Eric D. SCHWERDTFEGER, Max P. MCDANIEL, Ted H. CYMBALUK, Connor D. BOXELL, Alan L. SOLENBERGER, Kathy S. CLEAR
  • Patent number: 11331650
    Abstract: A method comprising a) drying a support material comprising silica at temperature in the range of from about 150° C. to about 220° C. to form a dried support; b) contacting the dried support with methanol to form a slurried support; c) subsequent to b), cooling the slurried support to a temperature of less than about 60° C. to form a cooled slurried support; d) subsequent to c), contacting the cooled slurried support with a titanium alkoxide to form a titanated support; and e) thermally treating the titanated support by heating to a temperature of equal to or greater than about 150° C. for a time period of from about 5 hours to about 30 hours to remove the methanol and yield a dried titanated support.
    Type: Grant
    Filed: December 31, 2018
    Date of Patent: May 17, 2022
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Jeremy M. Praetorius, Eric D. Schwerdtfeger, Max P. McDaniel, Ted H. Cymbaluk, Connor D. Boxell, Alan L. Solenberger, Kathy S. Clear
  • Patent number: 10323108
    Abstract: A polymer having a long chain branching content peaking at greater than about 20 long chain branches per million carbon atoms, and a polydispersity index of greater than about 10 wherein the long chain branching decreases to approximately zero at the higher molecular weight portion of the molecular weight distribution. A polymer having a long chain branching content peaking at greater than about 8 long chain branches per million carbon atoms, a polydispersity index of greater than about 20 wherein the long chain branching decreases to approximately zero at the higher molecular weight portion of the molecular weight distribution. A polymer having a long chain branching content peaking at greater than about 1 long chain branches per chain, and a polydispersity index of greater than about 10 wherein the long chain branching decreases to approximately zero at the higher molecular weight portion of the molecular weight distribution.
    Type: Grant
    Filed: October 20, 2016
    Date of Patent: June 18, 2019
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Youlu Yu, Eric D. Schwerdtfeger, Max P. McDaniel, Alan L. Solenberger, Kathy S. Clear
  • Patent number: 10287369
    Abstract: A method comprising calcining a catalyst precursor comprising chromium and a silica support material at a temperature in the range of from about 95° C. to about 400° C. in a bed fluidized by a gas flowing at a volumetric flow rate of from about 2.5 to about 30 times the settled volume of the bed per minute to form a calcined catalyst precursor. A method comprising calcining a catalyst precursor comprising chromium and silica at a temperature in the range of from about 95° C. to about 400° C. with a gas flowing through the bed at a gas hourly space velocity of from about 15 to about 200 per hour. A method comprising calcining a catalyst precursor comprising chromium and silica at a temperature in the range of from about 95° C. to about 400° C. with a gas flowing through the bed at a weight hourly space velocity of from about 1.9 to about 240 per hour.
    Type: Grant
    Filed: April 24, 2017
    Date of Patent: May 14, 2019
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Eric D. Schwerdtfeger, Max P. McDaniel, Ted H. Cymbaluk, Jeremy M. Praetorius, Kathy S. Clear, Alan L. Solenberger
  • Publication number: 20190134610
    Abstract: A method comprising a) drying a support material comprising silica at temperature in the range of from about 150° C. to about 220° C. to form a dried support; b) contacting the dried support with methanol to form a slurried support; c) subsequent to b), cooling the slurried support to a temperature of less than about 60° C. to form a cooled slurried support; d) subsequent to c), contacting the cooled slurried support with a titanium alkoxide to form a titanated support; and e) thermally treating the titanated support by heating to a temperature of equal to or greater than about 150° C. for a time period of from about 5 hours to about 30 hours to remove the methanol and yield a dried titanated support.
    Type: Application
    Filed: December 31, 2018
    Publication date: May 9, 2019
    Inventors: Jeremy M. PRAETORIUS, Eric D. SCHWERDTFEGER, Max P. MCDANIEL, Ted H. CYMBALUK, Connor D. BOXELL, Alan L. SOLENBERGER, Kathy S. CLEAR
  • Patent number: 10213766
    Abstract: A method comprising a) drying a support material comprising silica at temperature in the range of from about 150° C. to about 220° C. to form a dried support; b) contacting the dried support with methanol to form a slurried support; c) subsequent to b), cooling the slurried support to a temperature of less than about 60° C. to form a cooled slurried support; d) subsequent to c), contacting the cooled slurried support with a titanium alkoxide to form a titanated support; and e) thermally treating the titanated support by heating to a temperature of equal to or greater than about 150° C. for a time period of from about 5 hours to about 30 hours to remove the methanol and yield a dried titanated support.
    Type: Grant
    Filed: September 18, 2015
    Date of Patent: February 26, 2019
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Jeremy M. Praetorius, Eric D. Schwerdtfeger, Max P. McDaniel, Ted H. Cymbaluk, Connor D. Boxell, Alan L. Solenberger, Kathy S. Clear
  • Publication number: 20180305473
    Abstract: A method comprising calcining a catalyst precursor comprising chromium and a silica support material at a temperature in the range of from about 95° C. to about 400° C. in a bed fluidized by a gas flowing at a volumetric flow rate of from about 2.5 to about 30 times the settled volume of the bed per minute to form a calcined catalyst precursor. A method comprising calcining a catalyst precursor comprising chromium and silica at a temperature in the range of from about 95° C. to about 400° C. with a gas flowing through the bed at a gas hourly space velocity of from about 15 to about 200 per hour. A method comprising calcining a catalyst precursor comprising chromium and silica at a temperature in the range of from about 95° C. to about 400° C. with a gas flowing through the bed at a weight hourly space velocity of from about 1.9 to about 240 per hour.
    Type: Application
    Filed: April 24, 2017
    Publication date: October 25, 2018
    Inventors: Eric D. SCHWERDTFEGER, Max P. MCDANIEL, Ted H. CYMBALUK, Jeremy M. PRAETORIUS, Kathy S. CLEAR, Alan L. SOLENBERGER
  • Patent number: 9988468
    Abstract: A method of preparing a catalyst comprising a) contacting (i) a silica-support, (ii) an oxotitanium compound, (iii) a chromium-containing compound, and (iv) an optional solvent to form a first aqueous mixture comprising a pre-catalyst and a reaction media having from about 1 wt. % to about 99 wt. % water; b) thermally treating the pre-catalyst by heating to a temperature of from about 400° C. to about 1000° C. for a time period of from about 1 minute to about 24 hours to form the catalyst. A method of preparing a catalyst comprising contacting a hydrated support material comprising silica with a chromium-containing compound to form a first aqueous mixture comprising a chrominated support; contacting the first aqueous mixture comprising a chrominated support with a solution comprising (i) a solvent and (ii) an oxotitanium compound to form a second aqueous mixture comprising a pre-catalyst; and thermally treating the pre-catalyst to form the catalyst.
    Type: Grant
    Filed: September 30, 2016
    Date of Patent: June 5, 2018
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Max P. McDaniel, Eric D. Schwerdtfeger, Jeremy M. Praetorius, Alan L. Solenberger, Kathy S. Clear
  • Publication number: 20180094087
    Abstract: A method of preparing a catalyst comprising a) contacting (i) a silica-support, (ii) an oxotitanium compound, (iii) a chromium-containing compound, and (iv) an optional solvent to form a first aqueous mixture comprising a pre-catalyst and a reaction media having from about 1 wt. % to about 99 wt. % water; b) thermally treating the pre-catalyst by heating to a temperature of from about 400° C. to about 1000° C. for a time period of from about 1 minute to about 24 hours to form the catalyst. A method of preparing a catalyst comprising contacting a hydrated support material comprising silica with a chromium-containing compound to form a first aqueous mixture comprising a chrominated support; contacting the first aqueous mixture comprising a chrominated support with a solution comprising (i) a solvent and (ii) an oxotitanium compound to form a second aqueous mixture comprising a pre-catalyst; and thermally treating the pre-catalyst to form the catalyst.
    Type: Application
    Filed: September 30, 2016
    Publication date: April 5, 2018
    Inventors: Max P. MCDANIEL, Eric D. SCHWERDTFEGER, Jeremy M. PRAETORIUS, Alan L. SOLENBERGER, Kathy S. CLEAR
  • Patent number: 9879101
    Abstract: A polymer having a long chain branching content peaking at greater than about 20 long chain branches per million carbon atoms, and a polydispersity index of greater than about 10 wherein the long chain branching decreases to approximately zero at the higher molecular weight portion of the molecular weight distribution. A polymer having a long chain branching content peaking at greater than about 8 long chain branches per million carbon atoms, a polydispersity index of greater than about 20 wherein the long chain branching decreases to approximately zero at the higher molecular weight portion of the molecular weight distribution. A polymer having a long chain branching content peaking at greater than about 1 long chain branches per chain, and a polydispersity index of greater than about 10 wherein the long chain branching decreases to approximately zero at the higher molecular weight portion of the molecular weight distribution.
    Type: Grant
    Filed: February 6, 2017
    Date of Patent: January 30, 2018
    Assignee: Chevron Phillips Chemical Company, LP
    Inventors: Youlu Yu, Eric D. Schwerdtfeger, Max P. McDaniel, Alan L. Solenberger, Kathy S. Clear
  • Patent number: 9796798
    Abstract: A method comprising a) calcining a silica support at temperature in the range of from about 100° C. to about 500° C. to form a precalcined silica support; b) contacting the precalcined silica support with a titanium alkoxide to form a titanated support; c) subsequent to b), contacting the titanated support with a polyol to form a polyol associated titanated support (PATS); d) contacting at least one of the silica support, pre-calcined silica support, the titanated support, the PATS, or combinations thereof with a chromium-containing compound to form a polymerization catalyst precursor; e) drying the polymerization catalyst precursor to form a dried polymerization catalyst precursor; and f) calcining the dried polymerization catalyst precursor to produce a polymerization catalyst, wherein less than about 0.1 wt. % of a highly reactive volatile organic compound (HRVOC) is emitted during the calcining of the dried polymerization catalyst precursor.
    Type: Grant
    Filed: September 30, 2016
    Date of Patent: October 24, 2017
    Assignee: Chevron Phillips Chemical Company, LP
    Inventors: Jeremy M. Praetorius, Eric D. Schwerdtfeger, Max P. McDaniel, Ted H. Cymbaluk, Connor D. Boxell, Kathy S. Collins, Alan L. Solenberger
  • Publication number: 20170145124
    Abstract: A polymer having a long chain branching content peaking at greater than about 20 long chain branches per million carbon atoms, and a polydispersity index of greater than about 10 wherein the long chain branching decreases to approximately zero at the higher molecular weight portion of the molecular weight distribution. A polymer having a long chain branching content peaking at greater than about 8 long chain branches per million carbon atoms, a polydispersity index of greater than about 20 wherein the long chain branching decreases to approximately zero at the higher molecular weight portion of the molecular weight distribution. A polymer having a long chain branching content peaking at greater than about 1 long chain branches per chain, and a polydispersity index of greater than about 10 wherein the long chain branching decreases to approximately zero at the higher molecular weight portion of the molecular weight distribution.
    Type: Application
    Filed: February 6, 2017
    Publication date: May 25, 2017
    Inventors: Youlu Yu, Eric D. Schwerdtfeger, Max P. McDaniel, Alan L. Solenberger, Kathy S. Clear
  • Publication number: 20170080406
    Abstract: A method comprising a) drying a support material comprising silica at temperature in the range of from about 150° C. to about 220° C. to form a dried support; b) contacting the dried support with methanol to form a slurried support; c) subsequent to b), cooling the slurried support to a temperature of less than about 60° C. to form a cooled slurried support; d) subsequent to c), contacting the cooled slurried support with a titanium alkoxide to form a titanated support; and e) thermally treating the titanated support by heating to a temperature of equal to or greater than about 150° C. for a time period of from about 5 hours to about 30 hours to remove the methanol and yield a dried titanated support.
    Type: Application
    Filed: September 18, 2015
    Publication date: March 23, 2017
    Inventors: Jeremy M. PRAETORIUS, Eric D. SCHWERDTFEGER, Max P. MCDANIEL, Ted H. CYMBALUK, Connor D. BOXELL, Alan L. SOLENBERGER, Kathy S. CLEAR
  • Patent number: 9598513
    Abstract: A polymer having a long chain branching content peaking at greater than about 20 long chain branches per million carbon atoms, and a polydispersity index of greater than about 10 wherein the long chain branching decreases to approximately zero at the higher molecular weight portion of the molecular weight distribution. A polymer having a long chain branching content peaking at greater than about 8 long chain branches per million carbon atoms, a polydispersity index of greater than about 20 wherein the long chain branching decreases to approximately zero at the higher molecular weight portion of the molecular weight distribution. A polymer having a long chain branching content peaking at greater than about 1 long chain branches per chain, and a polydispersity index of greater than about 10 wherein the long chain branching decreases to approximately zero at the higher molecular weight portion of the molecular weight distribution.
    Type: Grant
    Filed: April 1, 2015
    Date of Patent: March 21, 2017
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Youlu Yu, Eric D. Schwerdtfeger, Max P. McDaniel, Alan L. Solenberger, Kathy S. Clear
  • Patent number: 9587048
    Abstract: A method comprising a) calcining a silica support at temperature in the range of from about 100° C. to about 500° C. to form a precalcined silica support; b) contacting the precalcined silica support with a titanium alkoxide to form a titanated support; c) subsequent to b), contacting the titanated support with a polyol to form a polyol associated titanated support (PATS); d) contacting at least one of the silica support, pre-calcined silica support, the titanated support, the PATS, or combinations thereof with a chromium-containing compound to form a polymerization catalyst precursor; e) drying the polymerization catalyst precursor to form a dried polymerization catalyst precursor; and f) calcining the dried polymerization catalyst precursor to produce a polymerization catalyst, wherein less than about 0.1 wt. % of a highly reactive volatile organic compound (HRVOC) is emitted during the calcining of the dried polymerization catalyst precursor.
    Type: Grant
    Filed: April 29, 2015
    Date of Patent: March 7, 2017
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Jeremy M. Praetorius, Eric D. Schwerdtfeger, Max P. McDaniel, Ted H. Cymbaluk, Connor D. Boxell, Kathy S. Collins, Alan L. Solenberger
  • Publication number: 20170037158
    Abstract: A polymer having a long chain branching content peaking at greater than about 20 long chain branches per million carbon atoms, and a polydispersity index of greater than about 10 wherein the long chain branching decreases to approximately zero at the higher molecular weight portion of the molecular weight distribution. A polymer having a long chain branching content peaking at greater than about 8 long chain branches per million carbon atoms, a polydispersity index of greater than about 20 wherein the long chain branching decreases to approximately zero at the higher molecular weight portion of the molecular weight distribution. A polymer having a long chain branching content peaking at greater than about 1 long chain branches per chain, and a polydispersity index of greater than about 10 wherein the long chain branching decreases to approximately zero at the higher molecular weight portion of the molecular weight distribution.
    Type: Application
    Filed: October 20, 2016
    Publication date: February 9, 2017
    Inventors: Youlu YU, Eric D. SCHWERDTFEGER, Max P. MCDANIEL, Alan L. SOLENBERGER, Kathy S. COLLINS