Abstract: A multivariable control system for controlling boiler burners. The system includes burner actuators, boiler sensors, a control system coupled to the actuators and the sensors and further includes a memory and a processor, and an application stored in the memory. When executed by the processor, the application executes a multivariable control algorithm to determine actuator manipulated variable values to control in part the burners based on data received from the sensors and based on a plurality of gain values. The application also executes an adaptation algorithm to change an actuator manipulated variable value, to maintain the changed manipulated variable value for a pre-determined period of time, to determine a change in data received from the sensors, to determine a gain value based on the changed manipulated variable value and the change in data received from the sensors, and to provide the determined gain value to the multivariable control algorithm.

Abstract: A multivariable control system for controlling boiler burners. The system comprises burner actuators, boiler sensors, a control system coupled to the actuators and the sensors and comprising a memory and a processor, and an application stored in the memory. When executed by the processor, the application executes a multivariable control algorithm to determine actuator manipulated variable values to control in part the burners based on data received from the sensors and based on a plurality of gain values. The application also executes an adaptation algorithm to change an actuator manipulated variable value, to maintain the changed manipulated variable value for a pre-determined period of time, to determine a change in data received from the sensors, to determine a gain value based on the changed manipulated variable value and the change in data received from the sensors, and to provide the determined gain value to the multivariable control algorithm.

Abstract: Methods and systems for controlling a cement finishing mill, and operating the mill at an optimal point, are disclosed. To determine an optimal point of operation, values of mill power and sound are collected and compared to values predicted by a model to determine if the mill is choking. This choking determination is used in one of two processes to determine an optimal point of operation for the mill. In the first process, as long as the mill is not choking, the amount of fresh feed input to the mill is incrementally increased; when choking occurs, the amount of fresh feed is decreased until choking ceases. In the second process, the amount of fresh feed input to the mill is increased and decreased in an oscillating manner over time, to find the amount of feed that results in the mill approaching, but never reaching, a choking state.

Abstract: Methods and systems for controlling a cement finishing mill, and operating the mill at an optimal point, are disclosed. To determine an optimal point of operation, values of mill power and sound are collected and compared to values predicted by a model to determine if the mill is choking. This choking determination is used in one of two processes to determine an optimal point of operation for the mill. In the first process, as long as the mill is not choking, the amount of fresh feed input to the mill is incrementally increased; when choking occurs, the amount of fresh feed is decreased until choking ceases. In the second process, the amount of fresh feed input to the mill is increased and decreased in an oscillating manner over time, to find the amount of feed that results in the mill approaching, but never reaching, a choking state.