Patents by Inventor Alan Mundy

Alan Mundy has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11485666
    Abstract: An apparatus for the continuous production of hollow quartz-glass ingots, comprising a) a crucible or refractory tank for providing a softened quartz-glass mass having a dieorifice in the bottom of the crucible or refractory tank; b) a mandrel vertically drawing off the softened quartz-glass mass through a die toprovide a hollow quartz-glass ingot; and c) a cutting section for on-line cutting of the hollow quartz-glass ingot to a specificlength, characterized in that the apparatus comprises active means for cooling the internalsurface of the hollow quartz-glass ingot prior to the cutting station.
    Type: Grant
    Filed: December 30, 2021
    Date of Patent: November 1, 2022
    Assignee: HERAEUS CONAMIC UK LIMITED
    Inventors: Alan Mundy, Hamed Aghajani, Ian George Sayce
  • Publication number: 20220119297
    Abstract: An apparatus for the continuous production of hollow quartz-glass ingots, comprising a) a crucible or refractory tank for providing a softened quartz-glass mass having a dieorifice in the bottom of the crucible or refractory tank; b) a mandrel vertically drawing off the softened quartz-glass mass through a die toprovide a hollow quartz-glass ingot; and c) a cutting section for on-line cutting of the hollow quartz-glass ingot to a specificlength, characterized in that the apparatus comprises active means for cooling the internalsurface of the hollow quartz-glass ingot prior to the cutting station.
    Type: Application
    Filed: December 30, 2021
    Publication date: April 21, 2022
    Inventors: Alan MUNDY, Hamed AGHAJANI, Ian George SAYCE
  • Patent number: 11225429
    Abstract: The present invention relates to a continuous method for the production of hollow quartz-glass ingots and an apparatus for said method, whereby the hollow quartz-glass ingots are cooled on the internal surface.
    Type: Grant
    Filed: November 22, 2019
    Date of Patent: January 18, 2022
    Assignee: HERAEUS CONAMIC UK LIMIIED
    Inventors: Alan Mundy, Hamed Aghajani, Ian George Sayce
  • Publication number: 20200165151
    Abstract: A method and apparatus for manufacturing a quartz glass ingot of large cross-sectional area by continuous flame-fusion whereby on-line crack-free cutting of the ingot is ensured by using the internal heat of the ingot to permit equilibration of the internal and surface temperatures while passing through one or more annealing chambers, thus ensuring controlled cooling to temperature at which it is possible to cut the ingot with a water-cooled saw.
    Type: Application
    Filed: November 22, 2019
    Publication date: May 28, 2020
    Inventors: Alan MUNDY, Ian George SAYCE, Boris GROMANN
  • Publication number: 20200165150
    Abstract: The present invention relates to a continuous method for the production of hollow quartz-glass ingots and an apparatus for said method, whereby the hollow quartz-glass ingots are cooled on the internal surface.
    Type: Application
    Filed: November 22, 2019
    Publication date: May 28, 2020
    Inventors: Alan MUNDY, Hamed AGHAJANI, Ian George SAYCE
  • Patent number: 9701561
    Abstract: Hollow ingots of transparent synthetic vitreous silica glass of external diameter greater than 400 mm and internal diameter greater than 300 mm are disclosed. The ingots are substantially free from bubbles or inclusions greater than 100 ?m in diameter, have no more than 100 ppB of any individual metallic impurity, and have chlorine concentration less than 5 ppM. Also disclosed are methods for producing such ingots, in which a porous soot body of density greater than 0.4 g/cm3 is deposited on an oxidation resistant mandrel. The soot body is dehydrated on a mandrel comprising graphite, carbon fiber reinforced carbon, silicon carbide, silicon impregnated silicon carbide, silicon carbide-coated graphite or vitreous silica, either under vacuum or in the presence of a reducing gas, and then sintered to transparent pore-free glass under vacuum or in an atmosphere of helium.
    Type: Grant
    Filed: July 8, 2011
    Date of Patent: July 11, 2017
    Assignee: Heraeus Quartz UK Ltd.
    Inventors: Richard Benjamin Coapes, Alan Mundy, Ian George Sayce
  • Patent number: 9284213
    Abstract: Processes for the manufacture of a hollow cylindrical porous body of synthetic vitreous silica soot by outside vapor deposition on a mandrel are described, in which the temperature of the mandrel is controlled to be substantially constant throughout the deposition process. In preferred embodiments, the mandrel is composed of metal or metal alloy. Hollow ingots of pure or doped synthetic vitreous silica glass manufactured by such processes are also described.
    Type: Grant
    Filed: April 3, 2012
    Date of Patent: March 15, 2016
    Assignee: Heraeus Quartz UK Limited
    Inventors: Alan Mundy, Ian George Sayce
  • Publication number: 20150135772
    Abstract: An apparatus and method are provided for sintering a hollow cylindrical body of porous synthetic silica. The apparatus comprises a hollow mandrel for supporting the body in a horizontal position, and the mandrel is housed within a vacuum furnace having heating elements arranged to surround the body circumferentially along its entire length. The method includes supporting the body on a hollow horizontally-oriented mandrel in a vacuum furnace in which heating elements are disposed surrounding the body, and heating the body by means of the elements to a sintering temperature.
    Type: Application
    Filed: November 11, 2014
    Publication date: May 21, 2015
    Inventors: Alan Mundy, Ian George Sayce, Richard Benjamin Coapes
  • Patent number: 8959957
    Abstract: Methods are described for manufacturing silica-based glass, in which silica precursor material is supplied to a synthesis flame in the form of an emulsion. The methods involve the steps of: forming an emulsion of an aqueous phase in a non-aqueous liquid silica precursor material; supplying the emulsion as a spray of droplets into a synthesis flame, whereby the precursor material is converted in the flame into a silica-containing soot; and collecting the soot on a substrate, either as a porous soot body for subsequent consolidation to glass or directly as a substantially pore-free glass.
    Type: Grant
    Filed: February 28, 2011
    Date of Patent: February 24, 2015
    Assignee: Heraeus Quartz UK Limited
    Inventors: Richard Benjamin Coapes, Alan Mundy, Ian George Sayce
  • Publication number: 20140106094
    Abstract: Processes for the manufacture of a hollow cylindrical porous body of synthetic vitreous silica soot by outside vapour deposition on a mandrel are described, in which the temperature of the mandrel is controlled to be substantially constant throughout the deposition process. In preferred embodiments, the mandrel is composed of metal or metal alloy. Hollow ingots of pure or doped synthetic vitreous silica glass manufactured by such processes are also described.
    Type: Application
    Filed: April 3, 2012
    Publication date: April 17, 2014
    Applicant: HERAEUS QUARTZ UK LIMITED
    Inventors: Alan Mundy, Ian George Sayce
  • Publication number: 20130115391
    Abstract: Hollow ingots of transparent synthetic vitreous silica glass of external diameter greater than 400 mm and internal diameter greater than 300 mm are disclosed. The ingots are substantially free from bubbles or inclusions greater than 100 ?m in diameter, have no more than 100 ppB of any individual metallic impurity, and have chlorine concentration less than 5 ppM. Also disclosed are methods for producing such ingots, in which a porous soot body of density greater than 0.4 g/cm3 is deposited on an oxidation resistant mandrel. The soot body is dehydrated on a mandrel comprising graphite, carbon fibre reinforced carbon, silicon carbide, silicon impregnated silicon carbide, silicon carbide-coated graphite or vitreous silica, either under vacuum or in the presence of a reducing gas, and then sintered to transparent pore-free glass under vacuum or in an atmosphere of helium.
    Type: Application
    Filed: July 8, 2011
    Publication date: May 9, 2013
    Applicant: Heraeus Quartz UK Limited
    Inventors: Richard Benjamin Coapes, Alan Mundy, Ian George Sayce
  • Publication number: 20130045854
    Abstract: Methods are described for manufacturing silica-based glass, in which silica precursor material is supplied to a synthesis flame in the form of an emulsion. The methods involve the steps of: forming an emulsion of an aqueous phase in a non-aqueous liquid silica precursor material; supplying the emulsion as a spray of droplets into a synthesis flame, whereby the precursor material is converted in the flame into a silica-containing soot; and collecting the soot on a substrate, either as a porous soot body for subsequent consolidation to glass or directly as a substantially pore-free glass.
    Type: Application
    Filed: February 28, 2011
    Publication date: February 21, 2013
    Applicant: Heraeus Quartz UK Limited
    Inventors: Richard Benjamin Coapes, Alan Mundy, Ian George Sayce