Abstract: The present invention relates to a multi-mode thermal management assembly with a selectable coolant flow path, and in particular to an assembly that selectably removes latent and/or sensible heat. Coolant (working fluid) is routed through openings in the bottom of the thermal management assembly. The assembly can have two heat exchangers (coolers), each having side-by-side vertical paths whereby coolant both enters and exits from the heat exchangers at their respective bottoms. Plumbing is provided that can be selected to route coolant for one of the user selected cooling modes. Valves allow the user to select at least between a combination mode (latent cooling with sensible reheat) and a sensible only cooling mode. In the combination mode, the latent heat exchanger cools and dehumidifies, and the sensible heat exchanger partially reheats the air while requiring no additional work to be done on the system by external power consuming devices.

Abstract: According to one embodiment of the present invention, a system is provided having a foundation that is modular in design. Each module has transport structures. Floor sections can be provided. A bearing plate can be provided on top of isolators supported on a foundation. A skeleton can also be constructed, which can support a heat exchanger assembly, which includes a plenum, a heat exchanger and air movers. A ducting assembly with boxes is supported by the skeleton. An equipment rack, such as a server rack, can be supported on the bearing plate. Any number of systems can be attached end to end, back to back, and/or vertically to form a system of a desired dimension. The entire system, once assembled and wired, can easily be moved with a transport assembly. The system can also be expanded in size and capacity as the operational needs increase.

Abstract: A module is provided having a foundation and a skeleton that are structural and modular in design. The skeleton can be constructed on top of the foundation. The skeleton supports an HVAC assembly. Equipment racks, such as a server racks, can be housed within the module and independently movably supported by translation assemblies. The translation assemblies are embedded within the foundation and skeleton. Any number of modules can be attached end to end to form a system of a desired length, side to side to form a system of a desired width, or vertically to form a system of desired height. The entire system, once assembled and wired, can easily be conjoined or moved to a desired destination. The air flow path within the module is selected by the operator. The system is expandable in size and capacity as the operational needs increase.

Abstract: According to one embodiment of the present invention, a system is provided having a foundation that is modular in design. Each module has transport structures. Floor sections can be provided. A bearing plate can be provided on top of isolators supported on a foundation. A skeleton can also be constructed, which can support a heat exchanger assembly, which includes a plenum, a heat exchanger and air movers. A ducting assembly with boxes is supported by the skeleton. An equipment rack, such as a server rack, can be supported on the bearing plate. Any number of systems can be attached end to end, back to back, and/or vertically to form a system of a desired dimension. The entire system, once assembled and wired, can easily be moved with a transport assembly. The system can also be expanded in size and capacity as the operational needs increase.

Abstract: A vaporizing heat exchanger (10, 68) is provided for vaporizing a fluid flow using a thermal energy containing flow. Flow paths (24, 26, 28) for each of the fluid flow and the thermal energy containing flow are located relative to each other such that the fluid flow makes multiple passes wherein the fluid is vaporized and subsequently superheated.

Abstract: A heat exchanger including upper and lower header tanks, a vertical baffle in the lower header tank defining first and second longitudinal chambers, a check valve, two tube rows, and a coolant inlet to the first chamber and outlet from the second chamber. The baffle includes a by-pass hole therethrough. One tube row includes a plurality of vertical tubes extending between the upper header tank and the first chamber of the lower header tank, and the other tube row includes a plurality of vertical tubes extending between the upper header tank and the second chamber of the lower header tank. The check valve creates a leak-proof seal during standard operating mode to prevent pressure release from the header tank and creates an air path between the header tank and the environment during draining mode to allow vacuum relief from the header tank.

Abstract: Energy consumption is minimized in the fuel cell system including a fuel cell 10 having a fuel inlet 14, an oxidant inlet 12, a cathode gas outlet 16 and an anode tail gas outlet 18. At least one humidifier 52,70; 54,72, is interposed between a source of air or fuel and includes an interior energy containing medium flow path 60,61; 62,64; 78,80; 72,84 in heat exchange relation with a reactant flow path 56,58; 74,76 together with a source 46 of water connected to the reactant flow path 56;58; 74,76 to be vaporized therein. The energy containing medium flow path 60,61; 62,64; 78,80; 82,84 is connected to one of the outlets 16,18 to receive a heated fluid therefrom to provide the heat of vaporization to the aqueous material.

Abstract: Degradation of membranes in fuel cells 10 due to dehydration by relatively dry incoming reactant gases is avoided through the use of a humidifier 56,58 in the incoming reactant streams, 12,14. At least one of the humidifiers 56,58 is formed in a stack 66 having alternating flow passages 68,70 with the former receiving reactant gases and including fins 102 therein and the latter receiving hot coolant from the fuel cell 10. The fins 102 in the flow spaces 68 are provided with a hydrophilic coating to foster filmwise evaporation of water introduced through a nozzle 82. The humidifier causes the reactant gas to attain a desired dewpoint before it is provided to the membranes of the fuel cell 10.

Abstract: A low volume, high capacity latent heat storage device is achieved in a construction including a salt case (12) with an optional outer jacket (10) surrounding the salt case (12) in spaced relation thereto to define an insulating space (14) between the two. Inlet and outlet conduits (38), (42), (44), (46), extend from the exterior of the outer jacket (10) to the interior of the salt case (12) and at least one tube (20) is located within the salt case and has a plurality of straight, parallel runs (21) defining a matrix with an exterior and a phase change material is sealed within the tube (20). The tube runs (21) inwardly of the matrix exterior are in a regular or equilateral polygonal pattern with each run (21) abutting a plurality of adjacent runs (21) and each run (21) at the exterior of the matrix additionally engaging the salt jacket (12).

Abstract: A method and system (10) are provided for humidifying a cathode inlet gas flow (18) in a fuel cell system (12) including a fuel cell (14) and a compressor (16) for supplying the cathode inlet gas flow (18) to a cathode side (20) of the fuel cell (14). According to the method and system (10) heat is transferred from the cathode inlet gas flow (18) to a cathode exhaust flow (24) at a first flow location with respect to the cathode inlet gas flow (18), and water vapor is transferred from the cathode exhaust flow (24) to the cathode inlet gas flow (18) at a downstream flow location from the first flow location with respect to the cathode inlet gas flow (18).

Abstract: An integrated condenser/separator (10) is provided for condensing and separating a condensate (11) from a cathode exhaust gas flow (12) in a fuel cell system (14). The condenser/separator includes a housing (16) and one or more baffle plates (18, 20) positioned in the housing (16) to divide the interior of the housing (16) into two or more gas flow chambers (24, 26, 28) each containing a stack (32, 34, 36) of heat exchange units (30). A condensate drain (106, 108) is provided in each of the gas flow chambers (24, 26) to drain condensate therefrom. The condenser/separator (10) can be configured into any reasonable and independent number of coolant and gas side passes as maybe required to meet the thermodynamic and pressure drop requirements of each particular application.

Abstract: Energy consumption is minimized in the fuel cell system including a fuel cell 10 having a fuel inlet 14, an oxidant inlet 12, a cathode gas outlet 16 and an anode tail gas outlet 18. At least one humidifier 52,70; 54,72, is interposed between a source of air or fuel and includes an interior energy containing medium flow path 60,61; 62,64; 78,80; 72,84 in heat exchange relation with a reactant flow path 56,58; 74,76 together with a source 46 of water connected to the reactant flow path 56;58; 74,76 to be vaporized therein. The energy containing medium flow path 60,61; 62,64; 78,80; 82,84 is connected to one of the outlets 16,18 to receive a heated fluid therefrom to provide the heat of vaporization to the aqueous material.

Abstract: Degradation of membranes in fuel cells 10 due to dehydration by relatively dry incoming reactant gases is avoided through the use of a humidifier 56,58 in the incoming reactant streams, 12,14. At least one of the humidifiers 56,58 is formed in a stack 66 having alternating flow passages 68,70 with the former receiving reactant gases and including fins 102 therein and the latter receiving hot coolant from the fuel cell 10. The fins 102 in the flow spaces 68 are provided with a hydrophilic coating to foster filmwise evaporation of water introduced through a nozzle 82. The humidifier causes the reactant gas to attain a desired dewpoint before it is provided to the membranes of the fuel cell 10.

Abstract: An integrated condenser/separator (10) is provided for condensing and separating a condensate (11) from a cathode exhaust gas flow (12) in a fuel cell system (14). The condenser/separator includes a housing (16) and one or more baffle plates (18, 20) positioned in the housing (16) to divide the interior of the housing (16) into two or more gas flow chambers (24, 26, 28) each containing a stack (32, 34, 36) of heat exchange units (30). A condensate drain (106, 108) is provided in each of the gas flow chambers (24, 26) to drain condensate therefrom. The condenser/separator (10) can be configured into any reasonable and independent number of coolant and gas side passes as maybe required to meet the thermodynamic and pressure drop requirements of each particular application.

Abstract: A heat exchanger/evaporator for transferring heat from a first heat exchange fluid to a liquid to be evaporated into a gaseous second heat exchange fluid that includes a thermally conductive element 30 separating a first flow path 34 for the first heat exchange fluid and a second flow path 36 for the second heat exchange fluid. A first surface is on the element 30 in heat exchange relation with the first flow path 34 and a second surface is on the element 30 opposite the first surface and is in heat exchange relation with the second flow path 36. A hydrophilic coating 50 is bonded on part of the second surface and includes a powder of nominally spherically shaped particles including nickel, chromium, aluminum, cobalt and yttrium oxide bonded together with a braze metal predominantly made up of nickel, chromium and silicon and diffused into the nominally spherically shaped particles and the second surface.

Abstract: Venting difficulties in a heat battery including a first container (10) for housing a heat storage salt that may be in the solid phase or in the liquid phase, a heat exchanger (22) within the container (10) and a second container (12) surrounding the first container (10) in generally spaced relation to provide an insulating space (14) about the first container (10) along with coolant inlet and outlet connections (40, 42) to the heat exchanger (22) are avoided in a vent system (52) including a vent inlet (66) generally centrally located in the top wall (56) of the first container (10) generally centrally of the ends thereof. A vent passage includes a check valve (106) located in close proximity to the vent opening (66) and the vent opening is surrounded by a cup shaped baffle (60) having an opening (62) facing the interior of the container (10). A filter (78) is located between the check valve (106) and the opening (62) to the baffle (60).

Abstract: Uncomfortable air temperatures in an air conditioned vehicle immediately following start up of the air conditioning system or when the air conditioning system compressor is being driven at low speeds are avoided in a cooling system including a blower (22) for blowing air into a compartment (10). An air/liquid heat exchanger (30) is located at the outlet (34) of the blower (22) for cooling air received from the blower (22). The system includes a compressor (50), an expansion device (58), a condenser (54) and a liquid/refrigerant evaporator (64) for expanding refrigerant and cooling a liquid coolant which is circulated through a thermal storage device (92) and the heat exchanger (30) by a pump (86). Upon system start up, or when the compressor (50) is being driven at low speed, the coolant is cooled by the thermal storage device (92) to provide a means of cooling air from the blower (22).

Abstract: A thermal energy storage device includes a sealed container having a wall defining a receptacle. An energy storage medium is disposed in the receptacle. The energy storage medium includes water and a gas capable of forming a gas hydrate with the water at a first transition temperature, the gas hydrate being capable of decomposing into water and the gas at a second transition temperature. Additionally, a fin extends from the wall inwardly to an inner region of the receptacle. The fin is in thermal communication with the wall, and defines a thermal energy transfer path between the wall and the inner region of the receptacle to facilitate the decomposition of the gas hydrate into water and the gas. The thermal energy storage device may also includes a mechanism positioned in the receptacle for providing mechanical movement within the thermal energy storage medium and mechanical contact between structural elements of the thermal energy storage device to facilitate the formation of the gas hydrate.