Abstract: An insulator for an electrical cutout having a fuse assembly, and methods of manufacturing. The insulator includes a weathershed housing and a single-piece full composite insulator body having no metal components. The insulator body includes a nonmetal composite polymer and a plurality of fibers. The insulators have improved mechanical strength and electrical performance over conventional insulators.

Abstract: An insulator for an electrical cutout having a fuse assembly, and methods of manufacturing. The insulator includes a weathershed housing and a single-piece full composite insulator body having no metal components. The insulator body includes a nonmetal composite polymer and a plurality of fibers. The insulators have improved mechanical strength and electrical performance over conventional insulators.

Abstract: An electrical module assembly used in a surge arrester is manufactured by wrapping an electrical module assembly including at least one metal oxide varistor (MOV) disk to which a reinforcing structure including a pre-impregnated epoxy/glass-fiber composite has been applied with shrink film and compacting the wrapped electrical module assembly by heating the shrink film such that the shrink film shrinks and applies a radially compressive force to the electrical module assembly. The wrapped electrical module assembly then is cured at a temperature at which the shrink film no longer applies a compressive force.

Abstract: An electrical module assembly used in a surge arrester is manufactured by wrapping an electrical module assembly including at least one metal oxide varistor (MOV) disk to which a reinforcing structure including a pre-impregnated epoxy/glass-fiber composite has been applied with shrink film and compacting the wrapped electrical module assembly by heating the shrink film such that the shrink film shrinks and applies a radially compressive force to the electrical module assembly. The wrapped electrical module assembly then is cured at a temperature at which the shrink film no longer applies a compressive force.

Abstract: An electrical module assembly used in a surge arrester is manufactured by wrapping an electrical module assembly including at least one metal oxide varistor (MOV) disk to which a reinforcing structure including a pre-impregnated epoxy/glass-fiber composite has been applied with shrink film and compacting the wrapped electrical module assembly by heating the shrink film such that the shrink film shrinks and applies a radially compressive force to the electrical module assembly. The wrapped electrical module assembly then is cured at a temperature at which the shrink film no longer applies a compressive force.

Abstract: A liquid immersed surge arrester that protects electrical equipment includes a module assembly. The module assembly includes at least one varistor and a pre-impregnated composite around the at least one varistor. The liquid immersed surge arrester also includes contacts on opposite ends of the module assembly with which the module assembly is connected to electrical equipment to be protected and to electrical ground. The liquid immersed surge arrester also includes a tank that houses the module assembly and the contacts. A fault-tolerant protection device for protecting electrical equipment includes a surge arrester to protect electrical equipment from damage during periods of voltage above a normal operating range. The fault-tolerant protection device also includes a surge durable fuse element to disconnect the surge arrester after failure of the surge arrester to allow unprotected operation of the electrical system.

Abstract: A surge arrester includes a stack of components having at least one varistor. Each component has end faces, at least one of which is mechanically bonded to an end face of another component such that the combined components of the stack define a single, monolithic structure that serves as both an electrically-active element and a mechanical support element of the surge arrester. The surge arrester also includes an insulative housing surrounding the stack of components. The stack of components is capable of withstanding current pulses having magnitudes of 65 kA and durations of {fraction (4/10)} microseconds without significant degradation in operating performance of the stack of components.

Abstract: The present invention comprises a mixture of hydrocarbons having a well-defined chemical composition that is suitable for use as a dielectric coolant in electrical equipment in general, and specifically in transformers. The dielectric coolants of the present invention are particularly suited for use in sealed, non-vented transformers, and have improved performance characteristics, including decreased degradation of the paper insulating layers, as well as a greater degree of safety and environmental acceptability. The present dielectric coolants comprise relatively pure blends of compounds selected from the group consisting of aromatic hydrocarbons, polyalphaolefins, polyol esters, and natural vegetable oils, along with additives to improve pour point, increase stability and reduce oxidation rate.

Abstract: The present invention comprises a mixture of hydrocarbons having a well-defined chemical composition that is suitable for use as a dielectric coolant in electrical equipment in general, and specifically in transformers. The dielectric coolants of the present invention are particularly suited for use in sealed, non-vented transformers, and have improved performance characteristics, including decreased degradation of the paper insulating layers, as well as a greater degree of safety and environmental acceptability. The present dielectric coolants comprise relatively pure blends of compounds selected from the group consisting of aromatic hydrocarbons, polyalphaolefins, polyol esters, and natural vegetable oils, along with additives to improve pour point, increase stability and reduce oxidation rate.

Abstract: A dielectric fluid with improved performance in capacitors contains 65% by weight or more monobenzyltoluene. Capacitors including the dielectric fluid can have improved discharge extinction voltages at 60° C.

Abstract: A surge arrester includes a stack of components having at least one varistor. Each component has end faces, at least one of which is mechanically bonded to an end face of another component such that the combined components of the stack define a single, monolithic structure that serves as both an electrically-active element and a mechanical support element of the surge arrester. The surge arrester also includes an insulative housing surrounding the stack of components. The stack of components is capable of withstanding current pulses having magnitudes of 65 kA and durations of 4/10 microseconds without significant degradation in operating performance of the stack of components.

Abstract: A surge arrester includes a stack of components having at least one varistor. Each component has end faces, at least one of which is mechanically bonded to an end face of another component such that the combined components of the stack define a single, monolithic structure that serves as both an electrically-active element and a mechanical support element of the surge arrester. The surge arrester also includes an insulative housing surrounding the stack of components. The stack of components is capable of withstanding current pulses having magnitudes of 65 kA and durations of 4/10 microseconds without significant degradation in operating performance of the stack of components.

Abstract: A dielectric fluid with improved performance in capacitors contains 65% by weight or more monobenzyltoluene. Capacitors including the dielectric fluid can have improved discharge extinction voltages at 60° C.

Abstract: An electrically-conductive and mechanically-compliant joint is formed between a pair of electrical components. The joint is positioned between a lower face of a first electrical component and an upper face of a second electrical component. The Young's modulus of the joint is less than approximately half that of the Young's modulus of the electrical components.