Abstract: A fuel system is disclosed for use with an engine. The fuel system may have a common rail, a first type of fuel injector fluidly connected to the common rail, and a second type of fuel injector fluidly connected to the common rail. The second type of fuel injector may include a pumping portion having a bore formed therein, and a plunger reciprocatingly disposed in the bore. The second type of fuel injector may also include an accumulator portion fluidly connected to the common rail and configured to receive fuel pushed from the bore of the pumping portion by the plunger, a nozzle portion, and a valve portion fluidly connecting the pumping, nozzle, and accumulator portions.

Abstract: A pumping mechanism is disclosed. The pumping mechanism may include a barrel formed of a barrel substrate and including a first end surface, a second end surface opposite the first end surface, and a bore between the first and second end surfaces. Each of the first and second end surfaces and the bore is coated with a metal plating. The pumping mechanism may further include a plunger formed of a plunger substrate and configured to be slidably disposed in the bore in barrel, the plunger substrate having a tribological coating.

Abstract: A pump piston is disclosed. The pump piston may include a body having an actuating end, a pressurizing end opposite the actuating end, and an outer diameter that is greater at the pressurizing end than at the actuating end, wherein the outer diameter varies between the pressurizing end and the actuating end without increasing to form an outer diameter profile.

Abstract: A fuel system is disclosed for use with an engine. The fuel system may have a common rail, a first type of fuel injector fluidly connected to the common rail, and a second type of fuel injector fluidly connected to the common rail. The second type of fuel injector may include a pumping portion having a bore formed therein, and a plunger reciprocatingly disposed in the bore. The second type of fuel injector may also include an accumulator portion fluidly connected to the common rail and configured to receive fuel pushed from the bore of the pumping portion by the plunger, a nozzle portion, and a valve portion fluidly connecting the pumping, nozzle, and accumulator portions.

Abstract: A pump is disclosed. The pump may include at least one pumping mechanism. The at least one pumping mechanism may include a barrel formed of a substrate having a bore and a plunger formed of a substrate and slidably disposed within the bore in the barrel. The pump may further include a coating disposed on the plunger. The coating may include a main layer containing a tribological material and a sacrificial break-in layer disposed on the main layer, the break-in layer containing a tribological material.

Abstract: A port injection system for gaseous fuels may include an injector body defining a hydraulic fluid inlet chamber, a hydraulic fluid exit passageway, a hydraulic fluid actuation passageway, a check valve inlet passageway fluidly connected with the hydraulic fluid actuation passageway, a valve chamber, and a gaseous fuel inlet chamber. An electrical solenoid actuator may be mounted to the injector body, with the electrical solenoid actuator including a movable armature, and a poppet valve connected to the movable armature and disposed within the valve chamber. The poppet valve may be movable between a pressurized hydraulic fluid flow blocking position and a pressurized hydraulic fluid flow passing position. A check valve may be disposed within the check valve inlet passageway.

Abstract: A pumping mechanism is disclosed. The pumping mechanism may include a barrel formed of a barrel substrate and including a first end surface, a second end surface opposite the first end surface, and a bore between the first and second end surfaces. Each of the first and second end surfaces and the bore is coated with a metal plating. The pumping mechanism may further include a plunger formed of a plunger substrate and configured to be slidably disposed in the bore in barrel, the plunger substrate having a tribological coating.

Abstract: A support system for a pump having a plurality of pumping elements is disclosed. The support system may include a first flange, a second flange opposite the first flange, and a support member between and abutting the first and second flanges. The support system may further include a plurality of fasteners, each being coaxially aligned with a respective one of the plurality of pumping elements, wherein each of the plurality of fasteners is configured to draw the actuating and pressurizing ends against the support member.

Abstract: A pump piston is disclosed. The pump piston may include a body having an actuating end, a pressurizing end opposite the actuating end, and an outer diameter that is greater at the pressurizing end than at the actuating end, wherein the outer diameter varies between the pressurizing end and the actuating end without increasing to form an outer diameter profile.

Abstract: A pumping mechanism includes a barrel assembly having a plunger bore. The plunger bore has a longitudinal axis. The pumping mechanism also includes a plunger configured to slide within the plunger bore parallel to the longitudinal axis. The pumping mechanism further includes a push rod separate from the plunger. The push rod is configured to move away from the plunger to be spaced from the plunger, and the push rod is further configured to move within the plunger bore to push the plunger.

Abstract: A pump is disclosed. The pump may include at least one pumping mechanism. The at least one pumping mechanism may include a barrel formed of a substrate having a bore and a plunger formed of a substrate and slidably disposed within the bore in the barrel. The pump may further include a coating disposed on the plunger. The coating may include a main layer containing a tribological material and a sacrificial break-in layer disposed on the main layer, the break-in layer containing a tribological material.

Abstract: A port injection system for gaseous fuels may include an injector body defining a hydraulic fluid inlet chamber, a hydraulic fluid exit passageway, a hydraulic fluid actuation passageway, a check valve inlet passageway fluidly connected with the hydraulic fluid actuation passageway, a valve chamber, and a gaseous fuel inlet chamber. An electrical solenoid actuator may be mounted to the injector body, with the electrical solenoid actuator including a movable armature, and a poppet valve connected to the movable armature and disposed within the valve chamber. The poppet valve may be movable between a pressurized hydraulic fluid flow blocking position and a pressurized hydraulic fluid flow passing position. A check valve may be disposed within the check valve inlet passageway.

Abstract: A cryogenic fuel system having a priming circuit for a machine is disclosed. The fuel system may have a tank, configured to hold a cryogenic fluid, and a pump. A first passage may connect the tank and the pump, and a second passage may be configured to hold a cooling fluid and be located to cool the first passage.

Abstract: A cryogenic fuel system having a priming circuit for a machine is disclosed. The fuel system may have a tank, configured to hold a cryogenic fluid, and a pump. A first passage may connect the tank and the pump, and a second passage may be configured to hold a cooling fluid and be located to cool the first passage.

Abstract: A method is provided for predicting the likelihood of cavitation damage occurring on a surface of a hydrodynamic component. The method may include creating a computational fluid dynamics (CFD) simulation of the hydrodynamic component, wherein creating the CFD simulation includes simulating fluid flowing relative to the hydrodynamic component. The method may also include selecting a location on the surface of the hydrodynamic component, wherein the selected location is exposed to the simulated fluid flow. The method may also include determining and analyzing at least one of a mean pressure and standard deviation, a standard deviation of the rate of change in pressure, a mean void percentage and standard deviation, and a standard deviation of the rate of change in void percentage for the flowing fluid at the selected surface location to predict the likelihood of cavitation damage occurring at the selected surface location.

Abstract: A fluid leak limiter for a high-pressure fuel injection system is disclosed. The fluid leak limiter may have a body at least partially defining a central bore and having a fluid inlet and a fluid outlet, a piston reciprocatingly disposed within the central bore, and a spring located to bias the piston toward a first flow-blocking position at which fluid from the fluid inlet is inhibited from flowing to the fluid outlet. The fluid leak limiter may also have a pin configured to selectively lock the piston in a second flow-blocking position at which fluid from the fluid inlet is inhibited from flowing to the fluid outlet.

Abstract: A fluid leak limiter for a high-pressure fuel injection system is disclosed. The fluid leak limiter may have a body at least partially defining a central bore and having a fluid inlet and a fluid outlet, a piston reciprocatingly disposed within the central bore, and a spring located to bias the piston toward a first flow-blocking position at which fluid from the fluid inlet is inhibited from flowing to the fluid outlet. The fluid leak limiter may also have a pin configured to selectively lock the piston in a second flow-blocking position at which fluid from the fluid inlet is inhibited from flowing to the fluid outlet.