Abstract: Embodiments can include a self-reacting friction stir weld (“FSW”) tool. The device can be configured to be portable and produce full penetration welds in situ. The FSW tool can include a system that cuts out a portion of the structure surrounding a defective portion of the structure. A work-piece can be inserted within the removed portion and friction stir welded to the structure via the FSW tool. A superior repair as compared to merely welding the defect can be achieved by replacing a portion of the structure surrounding the defect as opposed to merely welding the defect (e.g., the crack). A controlled geometric shaped weld beam can be generated for the interface between the work-piece and the structure, which may led to a stronger, more reliable weld.

Abstract: Embodiments can include a self-reacting friction stir weld (“FSW”) tool. The device can be configured to be portable and produce full penetration welds in situ. The FSW tool can include a system that cuts out a portion of the structure surrounding a defective portion of the structure. A work-piece can be inserted within the removed portion and friction stir welded to the structure via the FSW tool. A superior repair as compared to merely welding the defect can be achieved by replacing a portion of the structure surrounding the defect as opposed to merely welding the defect (e.g., the crack). A controlled geometric shaped weld beam can be generated for the interface between the work-piece and the structure, which may led to a stronger, more reliable weld.

Abstract: A system for bundling a plurality of high temperature superconductor tapes into a flexible cable, includes a first alignment device for receiving and guiding there through the plurality of high temperature superconductor tapes, each of the tapes arranged with a wide surface oriented at a first angle. There is a second alignment device for receiving and guiding there through the plurality of high temperature superconductor tapes, each of said tapes arranged with the wide surface oriented at a second angle. The first angle is transverse to the second angle and plastically deforms the tapes to impart a twist pitch in the tapes. There is a forming member spaced from the second alignment device for receiving the plurality of high temperature superconductor tapes with the imparted twist pitch and forming them into a bundle of high temperature superconductor tapes of the high temperature superconductor tapes with the imparted twist pitch.

Abstract: A system for bundling a plurality of high temperature superconductor tapes into a flexible cable, includes a first alignment device for receiving and guiding there through the plurality of high temperature superconductor tapes, each of the tapes arranged with a wide surface oriented at a first angle. There is a second alignment device for receiving and guiding there through the plurality of high temperature superconductor tapes, each of said tapes arranged with the wide surface oriented at a second angle. The first angle is transverse to the second angle and plastically deforms the tapes to impart a twist pitch in the tapes. There is a forming member spaced from the second alignment device for receiving the plurality of high temperature superconductor tapes with the imparted twist pitch and forming them into a bundle of high temperature superconductor tapes of the high temperature superconductor tapes with the imparted twist pitch.