Abstract: A method for manufacturing a drum assembly for an internal drum-type imaging apparatus, and a drum assembly produced using the method. The drum assembly defines an imaging surface which is at least semi-cylindrical. A drum skin defines an imaging surface, and is releasably wrapped around a cylindrical mandrel, which has an axis. The mandrel and wrapped drum skin have a first radius. A drum includes more than one drum portion, and is attached to the drum skin over an at least semi-cylindrical interface. The drum has a radius slightly greater than the first radius, and the drum and attached drum skin cooperate to define a vacuum chamber. A fluid bearing is generated between the drum skin and the mandrel, preferably by pressurizing the vacuum chamber, in order to separate the drum skin from the mandrel. The drum and attached drum skin are then moved relative to the mandrel and in a direction parallel to the axis to remove the drum assembly from the mandrel.

Abstract: An apparatus for handling media sheets in a photo-plotter includes a plurality of aligning mechanisms for precisely positioning the media sheet relative to a drum of the photo-plotter. Each aligning mechanism has engaged and disengaged positions and include a registration pin having corresponding extended and retracted positions. In the engaged position, the extended registration pins of the aligning mechanisms pass through mounting features formed within the media sheet and are engagable with a plurality of drum openings formed within the drum of the photo-plotter. The present invention ensures that the media sheet is properly placed on the drum and also precisely positions the generated image relative to the mounting features.

Abstract: An automated media transport apparatus and method includes a load module for loading media plates from a flat cassette through one end of an internal drum of an imaging module. Sensors detect the presence of interleaved paper sheets from the media plates being loaded, and paper assemblies remove any interleaved paper sheets. An unload module unloads imaged media plates from the other end of the drum, and position the unloaded plates onto a multi-directional conveyor of the unload module. The conveyor is capable of moving the imaged media plate in one of several directions to other devices for further processing of the media plates.

Abstract: An apparatus for feeding media to an internal drum imaging system includes a pair of parallel rails secured to a support frame that is mechanically isolated from the imaging system. The tracks are parallel to the outer circumferential edges of the internal drum. The feeding apparatus further includes a plurality of media engagement means movably coupled between the tracks. The engagement means are adapted to transport the medium to and from the internal drum along the tracks. Each engagement means includes a rail extending between the tracks and a pair of drive means pivotally connected to the ends of the rail for advancing the rail along the tracks. Each engagement means further includes a lifting means for raising and lowering the rail and a coupling means disposed to the undersurface of the rail for securing the media to the rail.

Abstract: A multiple beam scanning system for an imaging device, such as a photoplotter and scanner, includes a plurality of scanning assemblies slidably coupled to a spar that extends the length and parallel to the longitudinal axis of a scanning surface of an internal drum. The scanning assemblies simultaneously reflect a plurality of optical beam to or from a plate of media disposed on the scanning surface. A photoplotter includes a plurality of independently controlled optical beam generators that emit an optical beam to a corresponding scanning assembly which then reflects the optical beams to the media. A scanner includes a plurality of optical beam receivers that generate imaging signals indicative of the optical beam reflected from the media by each corresponding scanning assembly. The optical beam generators and receivers may be disposed at one end of the internal drum.

Abstract: A system for light-tight handling of a supply of media between a supply station, a workstation and a collecting station, comprises a media handling apparatus defined by a frame and a housing enclosing an internal confine. Within this confine are a supply station and a collecting station disposed at opposite ends of the frame. A positioning drive is suspended above the supply and collecting stations to move media between the supply, collecting and work stations. A lifting shoe is provided as part of the positioning drive and includes a flexible material handling sheet which assumes a first and a second given radius when respectively energized and reverse energized to engage the media supported in curved form. Also, supply and collecting cassettes are provided with a tambour coverings for respectively automatically uncovering and covering the supported media while still maintained in the light-tight confines of the housing.

Abstract: An optical beam expander mechanism includes a plurality of lenses movably secured to a carriage of an imaging system for varying the magnification and adjusting the focus of an optical beam. A scanning means is also secured to the carriage for reflecting the optical beam from or to a media disposed within an exposure chamber. The carriage is slidably mounted to a spar for scanning the media as the carriage moves along the length of the spar. The carriage includes a plurality of independently controlled magnetically preloaded air bearings to provide an air cushion for frictionless movement of the lens along the carriage. The beam expander mechanism further includes an arm member which sequentially engages each lens and maintains the lens in fixed relationship to the spar for positioning the lens on the carriage. To move each lens to its proper position on the carriage, the arm member engages the lens.

Abstract: A magnetically preloaded air bearing motion system for an imaging system motion system includes a carriage for moving a scanning means along a rigid spar for reflecting an optical feed beam onto media. The carriage includes a pair of orthogonal walls for engaging the orthogonal walls of the spar and an air bearing system disposed therein. The air bearing includes a plurality of permanent magnets secured in a prearranged pattern to the orthogonal walls of the carriage for providing an attractive force to couple the carriage to the spar. The carriage further includes a series of passageways terminating at a plurality of output orifices arranged in a predetermined pattern on the orthogonal walls of the carriage. Compressed air is system is electrically connected to the linear motor for controlling the movement of the carriage along the spar.

Abstract: An apparatus for printing, cutting or otherwise working sheets of sheet material has a friction sheet advance mechanism and a sheet loading mechanism in advance of the feed mechanism having rows of sprocket pins cooperating with complementary rows of sprocket holes in a sheet to assure accurate insertion of a sheet into the sheet advance mechanism and subsequent accurate movement of the sheet through the advance mechanism and past a work station. A photosensor carried by the work head of the apparatus senses one side edge of the sheet as a reference for laterally positioning the work process relative to the sheet, and a transversely extending index edge of an index hole in the proof sheet is detected and used as a reference for the longitudinal positioning of the work process relative to the sheet.

Abstract: A system for light-tight handling of a supply of media between a supply station, a workstation and a collecting station, comprises a media handling apparatus defined by a frame and a housing enclosing an internal confine. Within this confine are a supply station and a collecting station disposed at opposite ends of the frame. A positioning drive is suspended above the supply and collecting stations to move media between the supply, collecting and work stations. A lifting shoe is provided as part of the positioning drive and includes a flexible material handling sheet which assumes a first and a second given radius when respectively energized and reverse energized to engage the media supported in curved form. Also, supply and collecting cassettes are provided with a tambour coverings for respectively automatically uncovering and covering the supported media while still maintained in the light-tight confines of the housing.

Abstract: An apparatus includes a media handler which is capable of processing a supply of media sheets which can take the form of plates, aluminum or plastic used in lithographic printing presses or the like, or can be film which is advanced to a drum and scanned by a scanning process and thereafter removed from the drum surface by appropriate handling means.

Abstract: A system for light-tight handling of a supply of media between a supply station, a workstation and a collecting station, comprises a media handling apparatus defined by a frame and a housing enclosing an internal confine. Within this confine are a supply station and a collecting station disposed at opposite ends of the frame. A positioning drive is suspended above the supply and collecting stations to move media between the supply, collecting and work stations. A lifting shoe is provided as part of the positioning drive and includes a flexible material handling sheet which assumes a first and a second given radius when respectively energized and reverse energized to engage the media supported in curved form. Also, supply and collecting cassettes are provided with a tambour coverings for respectively automatically uncovering and covering the supported media while still maintained in the light-tight confines of the housing.

Abstract: A drum for a photoplotter has a base having a partially cylindrical recess formed therein which recess being defined by in part by a plurality of elevated surfaces providing a support bed on which is mounted a sheet of material providing an exposed surface for supporting a substrate thereon. The drum is formed by a method whereby a tool is provided about which the sheet material is drawn and is moved into engagement with the bed and is caused to maintain this shape by an adhesive interposed therebetween. A method for mechanically compensating for surface irregularities by fixing the scanner relative to the support surface after displacements have been made is also provided.

Abstract: A drum for a photoplotter has a base having a partially cylindrical recess formed therein which recess being defined by in part by a plurality of elevated surfaces providing a support bed on which is mounted a sheet of material providing an exposed surface for supporting a substrate thereon. The drum is formed by a method whereby a tool is provided about which the sheet material is drawn and is moved into engagement with the bed and is caused to maintain this shape by an adhesive interposed therebetween. A method for mechanically compensating for surface irregularities by fixing the scanner relative to the support surface after displacements have been made is also provided.

Abstract: In a light-tight photoplotter, a system handles sheets of photosensitive media from an initial supply location through the photoplotter and advances them to final a location. The system includes a loading device interposed between the supply location and a workpiece support surface on which surface a work operation is conducted on the involved media sheet. It further includes an off-loading device positioned at the opposite end of the workpiece support surface and the collecting location. The loading device includes a locating mechanism which allows the involved media to be precisely oriented on the workpiece support surface in registry with two orthogonally oriented coordinated axis. The system further permits loading and unloading of covered cassettes in daylight without exposing the media supply to light which might otherwise be cast onto it. The system further provides for the safety locking of stacked media within the photoplotter to prevent inadvertent removal.

Abstract: A core pinning machine (1) includes a rotatable wire cutting apparatus (6) which comprises a housing (10), a cylinderical shank (13) rotatable within the housing, a cutter (18) with a sharp edged orifice (20) abutted to an end of the shank and a wire guide passage (17) located within the shank parallel to and offset from a central longitudinal axis (16) of the shank. The passage is rotatably alignable with the cutting orifice, allowing passage of the wire through the wire cutting apparatus. The wire cutting apparatus is disposed in a heater (25) which heats the wire as it passes therethrough, with the heated wire then inserted into a wax pattern (7) until a core (8) is contacted. A timer controller (2) registers the stop, and, after a delay, signals an actuator (23) to rotate the shank, which causes misalignment of the passage with the cutter, severing the wire against the sharp edge of the orifice.

Abstract: When the tube of a feeder assembly for a glass forming machine is lowered into engagement with the spout bowl, the separation of the jack and the tube support lifts a ring assembly which normally rests on the jack housing. This exposes a pressurized air conduit resulting in a sensed pressure drop which confirms that the tube has engaged the spout bowl.

Abstract: A vertically adjustable support frame (10) with chain clamps (12) supports a mold (14) containing an ingot (16) in alignment with a ram cylinder (18). Rolls (34) receive the ingot and transfer it to rolling rolls (38). A belt grinder (46) traverses the length of the rotating ingot to grind the circumference.

Abstract: A straight line shear mechanism has rack driven shears which are operated by a pneumatic cylinder. Opposite ends of the operating rod of the pneumatic cylinder are connected via nail head couplings which permit rotation of the rod about its axis and which automatically accommodates slight misalignments to minimize distortion of the rod.