Abstract: A system and method are provided for estimating an instantaneous EGR mass flow rate corresponding to a flow rate of exhaust gas through an exhaust gas recirculation (EGR) conduit fluidly coupled between an exhaust manifold and an intake manifold of an internal combustion engine with an EGR cooler positioned in-line with the EGR conduit. An operating position of the engine is monitored, and the instantaneous EGR mass flow rate is estimated at each of a plurality of fixed increments of the engine position based on EGR cooler outlet temperature, intake manifold pressure and a pressure differential across a flow restriction disposed in-line with the exhaust gas conduit between the EGR cooler and the intake manifold.

Abstract: A system and method are provided for estimating an instantaneous EGR mass flow rate corresponding to a flow rate of exhaust gas through an exhaust gas recirculation (EGR) conduit fluidly coupled between an exhaust manifold and an intake manifold of an internal combustion engine with an EGR cooler positioned in-line with the EGR conduit. An operating position of the engine is monitored, and the instantaneous EGR mass flow rate is estimated at each of a plurality of fixed increments of the engine position based on EGR cooler outlet temperature, intake manifold pressure and a pressure differential across a flow restriction disposed in-line with the exhaust gas conduit between the EGR cooler and the intake manifold.

Abstract: A system and method for controlling the speed of an engine, or a speed governor, receives an error signal indicative of the difference between the actual engine speed and a commanded engine speed. This error signal is passed through a linear controller that determines a fuel flow rate in units of volume per unit time. The fuel flow rate is a substantially linear function of engine speed, and more specifically engine speed error. The output of the linear controller is fed to a non-linear compensator that determines a fueling command signal as a non-linear function of actual engine speed and fuel flow rate. The speed governor can accurately control engine speeds at low idle conditions. In one embodiment, the non-linear compensator utilizes a three-dimensional table of fueling command values as a function of fuel flow rate and engine speed. In another embodiment, the compensator applies a transfer function utilizing low and high calibration speed values enveloping a low engine speed.

Abstract: A system and method for measuring individual cylinder power contribution by cutting out individual cylinders of a multi-cylinder engine and performing a snap-throttle test on the engine. Engine speed versus time data is collected and stored during each snap-throttle test. This data is then used to calculate the power contribution provided by each cylinder using various methods, such as a least squares analysis of the speed data or by an analysis of the kinetic energy of the test engine.

Abstract: A fuel injector (10) is provided for each cylinder of an internal combustion engine, the injector including an electronically operated control valve (146) disposed between supply passage 42 and a timing chamber (98) to control the admission of fuel into and out of the timing chamber. A primary pumping plunger (62) and a secondary plunger (90) are axially spaced within the central bore of the injection body, and a normally closed injection nozzle (14) is situated at one end of the injector body. A mechanical linkage (27, 28, 30) associated with the camshaft of the engine drives the primary pumping plunger (62) against the bias of a main spring (18). The timing chamber (98) is defined between the plungers (62, 90) and a metering chamber (128) is defined between the secondary plunger (90) and the nozzle (14).

Abstract: A unit injector having a mechanically driven piston and a remotely situated metering piston situated in a bore. The interplunger volume defining a timing chamber and the volume below the metering piston defining a metering chamber. The injector further including a single electrically responsive valve for controlling the functions of injection timing and fuel metering and a single dump port fabricated in the walls of the bore for relieving the fuel pressure on the timing chamber which correspondingly permits the pressure of fuel in the metering chamber to be decreased.

Abstract: A fuel injector is provided for each cylinder of an internal combustion engine, the injector including an electronically operated control valve disposed between supply passage and a timing chamber to control the admission of fuel into and out of the timing chamber. A primary pumping piston and a secondary floating piston are axially spaced within the central bore of the injection body, and a normally closed injection nozzle is situated at one end of the injector body. A mechanical linkage associated with the camshaft of the engine drives the primary pumping piston against the bias of a main spring. The timing chamber is defined between the pistons and a metering chamber is defined between the secondary piston and the nozzle.

Abstract: A fuel injection system for a diesel engine having injection and metering modes of operation for delivering fuel to an engine comprising a plurality of fuel injectors wherein each of said fuel injectors comprise a first port, a second port and a metering chamber for storing a premetered quantity of fuel, during the metering mode of operation, prior to the injection of said premetered quantity of fuel into the engine during the injection mode of operation.

Abstract: An electrically controlled unit injector for a diesel engine wherein both timing of injection and the quantity of fuel premetered into the injector are controlled by a single solenoid. The control of the timing portion of the cycle is accomplished by a timing port of the valve which, when open, permits fuel to flow into the timing chamber and, when closed, operates against high pressure to shut off the flow of fuel from the timing chamber. The metering function is initiated by the upward travel of a metering plunger in response to the upward travel of a pumping plunger while the timing port of the valve is closed. Metering is terminated by a metering port of the valve which shuts off the supply of fuel to the metering chamber. The timing and metering ports of the valve are controlled by the single solenoid. Metering quantity control may be of the pressure-time or volumetric metering type.

Abstract: A fuel injector (10) is provided for each cylinder of an internal combustion engine, the injector including an electronically operated control valve (146) disposed between supply passage 42 and a timing chamber (98) to control the admission of fuel into and out of the timing chamber. A primary pumping plunger (62) and a secondary plunger (90) are axially spaced within the central bore of the injection body, and a normally closed injection nozzle (14) is situated at one end of the injector body. A mechanical linkage (27, 28, 30) associated with the camshaft of the engine drives the primary pumping plunger (62) against the bias of a main spring (18). The timing chamber (98) is defined between the plungers (62, 90) and a metering chamber (128) is defined between the secondary plunger (90) and the nozzle (14).

Abstract: A fuel injector (10) is provided for each cylinder of an internal combustion engine, the injector including an electronically operated control valve (146) disposed between supply passage (42) and a timing chamber (98) to control the admission of fuel into and out of the timing chamber. A primary pumping plunger (62) and a secondary plunger (90) are axially spaced within the central bore of the injection body, and a normally closed injection nozzle (14) is situated at one end of the injector body. A mechanical linkage (27, 28, 30) associated with the camshaft of the engine drives the primary pumping plunger (62) against the bias of a main spring (18). The timing chamber (98) is defined between the plungers (62, 90) and a metering chamber (128) is defined between the secondary plunger (90) and the nozzle (14).

Abstract: A pressure responsive switch for modifying an actuation signal generated through a solenoid valve responding to a sway control signal to limit the operation of a brake applying servomotor and thereby prevent locking of the wheel brakes in a trailer braking system.

Abstract: A solenoid operated distribution valve for supplying a servomotor in a trailer with a sway control braking signal in response to a sway signal being evaluated in a comparator. A wave spring surrounds the plunger of the solenoid to nullify the movement thereof such that the output force which operates the distribution valve is a direct function of the sway signal.