Abstract: A stabilized lithium metal oxide cathode material comprises microparticles of lithium metal oxide in which individual particles thereof a core of lithium metal oxide and a coating of a different lithium metal oxide surrounding the core. There is an interface layer between the cores and the coatings in which there are gradients of metal ions in the direction of coating to core. The materials are made by a three stage process involving coprecipitating precursor metal hydroxide core particles at a controlled pH; coprecipitating a different metal hydroxide coating on the particles without controlling the pH; and then calcining the resulting coated precursor particles with lithium hydroxide to form the stabilized lithium metal oxide material.

Abstract: A method for recovering and recycling lithium battery components comprises shredding used batteries into fragments, recovering electrolyte from the fragments, aspirating the fragments to remove separator membrane fragments from other solid materials, magnetically separating the cathode fragments from the non-magnetic anode fragments on a rare earth roll separator; thermally removing binder and carbon from the cathode fragments, recovering delithiated cathode active material; relithiating the delithiated cathode active material, recovering aluminum foil from the cathode fragments; removing cathode active material from the anode fragments, and recovering copper foil from the anode fragments.

Abstract: A dry process for coating Ni-rich cathode powder with cubic LLZO powder prepared by flame spray pyrolysis.

Abstract: A method for recovering a lithium electrolyte salt from spent batteries comprises first extracting electrolyte from shredded batteries (e.g., spent batteries at the end of their useful lifetime) with an organic carbonate solvent; concentrating the extracted electrolyte in vacuo to form a solid lithium electrolyte salt that is solvated with the organic carbonate; and then extracting solvent from the solvated, solid lithium electrolyte salt with supercritical CO2 to purify the lithium electrolyte salt sufficiently for reuse in lithium batteries. In the first extraction, the organic carbonate solvent is selected based on the solubility of the lithium electrolyte salt in the solvent, as well as the volatility of the solvent to facilitate the concentration process. The supercritical CO2 is preferably held at a pressure in the range of about 1,500 to about 30,000 psi and is passed through a bed or column of the solvated salt.

Abstract: A stabilized lithium metal oxide cathode material comprises microparticles of lithium metal oxide in which individual particles thereof a core of lithium metal oxide and a coating of a different lithium metal oxide surrounding the core. There is an interface layer between the cores and the coatings in which there are gradients of metal ions in the direction of coating to core. The materials are made by a three stage process involving coprecipitating precursor metal hydroxide core particles at a controlled pH; coprecipitating a different metal hydroxide coating on the particles without controlling the pH; and then calcining the resulting coated precursor particles with lithium hydroxide to form the stabilized lithium metal oxide material.

Abstract: A stabilized lithium metal oxide cathode material comprises microparticles of lithium metal oxide in which individual particles thereof a core of lithium metal oxide and a coating of a different lithium metal oxide surrounding the core. There is an interface layer between the cores and the coatings in which there are gradients of metal ions in the direction of coating to core. The materials are made by a three stage process involving coprecipitating precursor metal hydroxide core particles at a controlled pH; coprecipitating a different metal hydroxide coating on the particles without controlling the pH; and then calcining the resulting coated precursor particles with lithium hydroxide to form the stabilized lithium metal oxide material.

Abstract: A method for recovering a lithium electrolyte salt from spent batteries comprises first extracting electrolyte from shredded batteries (e.g., spent batteries at the end of their useful lifetime) with an organic carbonate solvent; concentrating the extracted electrolyte in vacuo to form a solid lithium electrolyte salt that is solvated with the organic carbonate; and then extracting solvent from the solvated, solid lithium electrolyte salt with supercritical CO2 to purify the lithium electrolyte salt sufficiently for reuse in lithium batteries. In the first extraction, the organic carbonate solvent is selected based on the solubility of the lithium electrolyte salt in the solvent, as well as the volatility of the solvent to facilitate the concentration process. The supercritical CO2 is preferably held at a pressure in the range of about 1,500 to about 30,000 psi and is passed through a bed or column of the solvated salt.

Abstract: A process for preparing doped-lithium lanthanum zirconium oxide (doped-LLZO) is described herein. The method involves dry doping of a co-precipitated lanthanum zirconium oxide (LZO) precursor. Dry doping is a process in which a dry powdered dopant is ground and mixed with a pre-prepared co-precipitated LZO precursor and a lithium salt to provide a LLZO precursor composition, which is subsequently calcined to form a doped-LLZO. The process described herein comprises calcining a dry, powdered (e.g., micron, sub-micron or nano-powdered) mixture of a co-precipitated LZO precursor, a dopant salt or oxide, and a lithium salt under an oxygen-containing atmosphere at a temperature in the range of about 500 to about 1100° C., and recovering the doped-LLZO after calcining.

Abstract: A dry process for coating Ni-rich cathode powder with cubic LLZO powder prepared by flame spray pyrolysis.

Abstract: A stabilized lithium metal oxide cathode material comprises microparticles of lithium metal oxide in which individual particles thereof a core of lithium metal oxide and a coating of a different lithium metal oxide surrounding the core. There is an interface layer between the cores and the coatings in which there are gradients of metal ions in the direction of coating to core. The materials are made by a three stage process involving coprecipitating precursor metal hydroxide core particles at a controlled pH; coprecipitating a different metal hydroxide coating on the particles without controlling the pH; and then calcining the resulting coated precursor particles with lithium hydroxide to form the stabilized lithium metal oxide material.

Abstract: A method for recovering and recycling a cathode active material comprises combining a cathode waste from a lithium battery cathode waste stream with lithium-containing compound (e.g., lithium hydroxide) to form a reaction mixture; wherein the cathode waste comprises carbon, a fluorinated polymeric binder, and a cathode material selected from the group consisting of a lithiated cathode material and a delithiated cathode material; heating the reaction mixture in a stream of oxygen-containing gas to a temperature and for a period of time sufficient to burn off the carbon and the binder, to lithiate any delithiated cathode material present in the cathode waste, and for lithium in the reaction mixture to capture fluoride formed from decomposition of the binder; cooling the reaction mixture to ambient room temperature; and recovering the lithiated cathode active material.

Abstract: A process for preparing doped-lithium lanthanum zirconium oxide (doped-LLZO) is described herein. The method involves dry doping of a co-precipitated lanthanum zirconium oxide (LZO) precursor. Dry doping is a process in which a dry powdered dopant is ground and mixed with a pre-prepared co-precipitated LZO precursor and a lithium salt to provide a LLZO precursor composition, which is subsequently calcined to form a doped-LLZO. The process described herein comprises calcining a dry, powdered (e.g., micron, sub-micron or nano-powdered) mixture of a co-precipitated LZO precursor, a dopant salt or oxide, and a lithium salt under an oxygen-containing atmosphere at a temperature in the range of about 500 to about 1100° C., and recovering the doped-LLZO after calcining.

Abstract: A method for enhancing the lithium-ion capacity of a doped silicon carbide is disclosed. The method utilizes heat treating the silicon carbide in an inert atmosphere. Also disclosed are anodes for lithium-ion batteries prepared by the method.

Abstract: An apparatus for enhancing the selectivity for spectroscopic measurements of analytes in a turbid medium is described. In one example, spatial filters are used to select only certain radii from the medium to be imaged. This selection is accomplished by placing an optical obstruction on the surface of the medium or at an image plane of the surface later in the optical imaging system. In one implementation, this is achieved by placing a fiber bundle at an image plane of the collecting optical system and then using a spacer of appropriate size at the center of the fiber bundle to act as a central obstruction.

Abstract: An apparatus for enhancing the selectivity for spectroscopic measurements of analytes in a turbid medium is described. In one example, spatial filters are used to select only certain radii from the medium to be imaged. This selection is accomplished by placing an optical obstruction on the surface of the medium or at an image plane of the surface later in the optical imaging system. In one implementation, this is achieved by placing a fiber bundle at an image plane of the collecting optical system and then using a spacer of appropriate size at the center of the fiber bundle to act as a central obstruction.