Abstract: The present invention relates to composite materials and the use thereof as energy resistant, for example blast-resistant, materials. Preferred aspects of the invention relate to layered composite panels comprising solid foam materials which have both a blast attenuation function and an anti-ballistic function. In further aspects, the invention provides novel composite panels which are suitable for use as blast resistant and/or anti-ballistic materials. In some examples described, the layered composite panel comprises a polymeric material (10) bonded to a first solid open-cell foam panel (12), and a cured polymeric material (14) penetrates a surface of the first solid open-cell foam panel (12).

Abstract: The present invention relates to a method of shaping a cured thermosetting resin substrate, and more particularly to a method of shaping a cured thermosetting resin using electromagnetic radiation, said method comprises providing a cured thermosetting resin substrate; providing a confined temperature controlling environment; placing the cured thermosetting resin substrate in the confined temperature controlling environment; providing a source of electromagnetic radiation; irradiating the cured thermosetting resin substrate in the confined temperature controlling environment; and shaping the irradiated thermosetting resin substrate.

Abstract: A method of forming a composite product is described. An example of the method comprises providing a layer (34) comprising a sheet-form moulding material and providing a substrate (36). The layer of sheet-form material is applied onto a surface of the substrate (36); and pressed to the substrate in a mould (30). In some examples, the substrate (36) is an open celled foam and gas and/or vapour can be displaced from the pressing region.

Abstract: The present invention relates to composite materials and the use thereof as energy resistant, for example blast-resistant, materials. Preferred aspects of the invention relate to layered composite panels comprising solid foam materials which have both a blast attenuation function and an anti-ballistic function. In further aspects, the invention provides novel composite panels which are suitable for use as blast resistant and/or anti-ballistic materials. In some examples described, the layered composite panel comprises a polymeric material (10) bonded to a first solid open-cell foam panel (12), and a cured polymeric material (14) penetrates a surface of the first solid open-cell foam panel (12).

Abstract: The present invention relates to open-celled phenolic foam filters. In particular, the present invention relates to open-celled phenolic foam air filters for killing microbes present in air, and the use of said filters in antimicrobial air sanitation systems.

Abstract: The present invention relates to gas-producing materials, methods of forming gas-producing materials, and uses of gas-producing materials. The gas-producing materials comprise a comminuted foamed polymer, a nitrogen-containing fuel and an oxidiser. The gas-producing materials may be used to suppress a fire.

Abstract: The present invention relates to methods for forming a composite product having a patterned surface. A substrate including a porous structure (136), a sheet-form material (134) and a patterned sheet (131) are pressed together to form the composite product. In preferred examples, the patterned sheet is permeable to curable material in the sheet-form material.

Abstract: The present invention relates to gas-producing materials, methods of forming gas-producing materials, and uses of gas-producing materials. The gas-producing materials comprise a comminuted foamed polymer, a nitrogen-containing fuel and an oxidiser. The gas-producing materials may be used to suppress a fire.

Abstract: The present invention relates to a method of shaping a cured thermosetting resin substrate, and more particularly to a method of shaping a cured thermosetting resin using electromagnetic radiation, said method comprises providing a cured thermosetting resin substrate; providing a confined temperature controlling environment; placing the cured thermosetting resin substrate in the confined temperature controlling environment; providing a source of electromagnetic radiation; irradiating the cured thermosetting resin substrate in the confined temperature controlling environment; and shaping the irradiated thermosetting resin substrate.

Abstract: A helmet (10) comprising (i) an outer shell (12); (ii) an inner pad (14) configured to deform resiliently to cushion the head of a user; and (iii) a solid open-cell foam material (18) wherein the outer shell is spaced apart from the inner pad by the solid open-cell foam material and wherein the solid open-cell foam material is arranged to deform irreversibly in the event of an impact which applies a pressure greater than a selected threshold pressure to absorb the energy of the impact.

Abstract: The present invention relates to specially formulated adhesives and methods for preparing such adhesives. The present invention also relates to composites and materials formed from such adhesives. More specifically, the present invention is concerned with specially formulated adhesives comprising phenolic resins.

Abstract: The present invention relates tophenolic-based metamaterials and methods for preparing phenolic-based materials. The present invention also relates to composites formed from phenolic-based metamaterials. More specifically, the present invention is concerned with phenolic materials formed by heating phenolic resin mixtures.

Abstract: The present invention relates to vacuum forming process for moulding a thermoset material and a start-up process for moulding a thermoset material. The present invention also relates to articles produced by the vacuum forming process.

Abstract: A method of forming a composite product is described. An example of the method comprises providing a layer (34) comprising a sheet-form moulding material and providing a substrate (36). The layer of sheet-form material is applied onto a surface of the substrate (36); and pressed to the substrate in a mould (30). In some examples, the substrate (36) is an open celled foam and gas and/or vapour can be displaced from the pressing region.

Abstract: The present invention is concerned with moulding materials for use in the formation of composites and is particularly concerned with phenolic composites. More specifically, the present invention is concerned with phenolic resin materials which can be used without the need to add catalyst materials, and which therefore do not suffer as readily as known compositions from discolouration.

Abstract: This invention relates to the production of cured polymeric skin materials. In particular, the invention relates to methods and substrates for the production of skin materials, for example, for use in building, furniture, and as architectural components for example in roofing materials such as roofing tiles, or for brick wall effect materials.

Abstract: The present invention relates to fire retardant compositions, and fire retardant objects formed therefrom comprising a preformed gas-producing material and a matrix, wherein, in use, the gas-producing material prevents, limits or reduces combustion of the matrix. Also disclosed are methods of producing fire retardant compositions, methods of making objects formed therefrom as well as structures having fire retardant properties.

Abstract: A method of forming a composite product is described. An example of the method comprises providing a layer (34) comprising a sheet-form moulding material and providing a substrate (36). The layer of sheet-form material is applied onto a surface of the substrate (36); and pressed to the substrate in a mould (30). In some examples, the substrate (36) is an open celled foam and gas and/or vapour can be displaced from the pressing region.

Abstract: The present invention relates to methods for forming a composite product having a patterned surface. A substrate including a porous structure (136), a sheet-form material (134) and a patterned sheet (131) are pressed together to form the composite product. In preferred examples, the patterned sheet is permeable to curable material in the sheet-form material.

Abstract: The present invention relates to methods for forming a composite product having a patterned surface. A substrate including a porous structure (136), a sheet-form material (134) and a patterned sheet (131) are pressed together to form the composite product. In preferred examples, the patterned sheet is permeable to curable material in the sheet-form material.