Abstract: A method of additive manufacturing is comprised of providing a material comprised of a ethyl cellulose polymer having an ethoxy content of 43% to 52% by mass and a plasticizer. The material is heated and dispensed through a nozzle to form an extrudate deposited on a base. The base, nozzle or combination thereof is moved while dispensing the material so that there is horizontal displacement between the base and nozzle in a predetermined pattern to form an initial layer of the material on the base and successive layers of the material are adhered on the initial layer to form an additive manufactured part by repeating the aforementioned steps. The article formed of the ethyl cellulose polymer may be used in many applications such as those related to the pharmaceutical and food industries.

Abstract: An additive manufactured article is comprised of at least two adhered layers of extrudates (120) comprised of a thermoset material having therein a phase change material, wherein the phase change material undergoes a phase change at a temperature less than where the thermoset material decomposes. The article may be made by dispensing a mixture comprised of an organic reactive material and phase change material forming extrudates that are 3D printed into an article having multiple layers of extrudates bound together and then allowing the organic reactive material to react forming a thermoset material having therein the phase change material to form the additive manufactured article. The shape of the article may be changed by heating to a temperature above the temperature where the phase change material undergoes a phase change while applying a force and then cooling below the phase change temperature.

Abstract: A method of fused filament fabrication (FFF) additive manufacturing comprises employing a thermoplastic blend comprised of high density polyethylene and a second thermoplastic polymer, wherein the second polymer is a low density polyethylene (LDPE), functionalized polyolefin or combination thereof and the amount of high density polyethylene to the amount of second thermoplastic polymer by weight is a ratio from 1.5/1 to 20/1. LDPE means a polyethylene that have been radically polymerized at high pressure. The method allows for the additive manufacturing article that retains the desirable mechanical properties of HDPE without experiencing the problems inherent in FFF printing of HDPE or use of solid fillers. In a particular embodiment, the additive manufactured article has a continuous phase and the second thermoplastic polymer is present as a discontinuous phase within the additive article manufactured article and the filament used to make the article.

Abstract: An additive elastomeric manufactured part having improved surface finish is made by repeatedly extruding through a nozzle to build up layers of a material comprised of a prepolymer comprised of an isocyanate terminated prepolymer and a filler in an amount such that the material has a shear storage modulus G? of 100,000 to 300,000 Pa measured at an oscillation rate of 1 Hz and a relaxation time of 20 seconds to 360 seconds. It has been discovered that the particular material having these rheological properties is able to improve the surface finish of the additive manufactured part without slumping and is believed to be due to surface flow of material into valleys between the extrudates as they are being built up.

Abstract: An additive elastomeric manufactured part is comprised of extrudates comprised of a reaction product of a multifunctional Michael donor and multifunctional Michael acceptor and a rheological modifier. The additive elastomeric manufactured part may have a high elongation and resistance to heat. Said part may be made by dispensing a mixture of the multifunctional Michael donor, multifunctional Michael acceptor, rheological modifier and a catalyst through a through a nozzle to form an extrudate deposited on a base. The base, nozzle or combination thereof is moved while dispensing the mixture so that there is horizontal displacement between the base and nozzle in a predetermined pattern to form an initial layer of the material on the base. Subsequent layers are then formed on the initial layer by repeating the dispensing and movement on top of the initial layer and layers that follow.

Abstract: A method of selective sintering additive manufacturing comprises employing a powder comprising composite particulates comprising a first thermoplastic polymer and a second thermoplastic polymer interspersed with each other. In a particular embodiment, the first thermoplastic polymer and second thermoplastic polymer have differing absorbance of the irradiation used to sinter the particles when performing the additive manufacturing method. The first and second thermoplastic polymer may be continuously intertwined in within the particles or one of the polymers may be a discontinuously dispersed in a continuous matrix of the other polymer.

Abstract: A method of fabricating a three-dimensional object, the method comprising: combining at least one of a meth(acrylate), a (meth)acrylamide, a (meth)acrylonitrile, a styrene, an acrylonitrile, a vinyl acetate, a vinylcarbazole, a vinylpyridine, a vinyl ether, a vinyl chloride monomers, a polyfunctional monomer, and a polyfunctional prepolymer with an organic photoredox catalyst to provide a reaction mixture; depositing the reaction mixture; polymerizing the monomers by irradiating the reaction mixture with a light source; and repeating the depositing step until the three-dimensional object is formed.

Abstract: A three-dimensionally printed article comprises a build material and a support material, the support material comprising a hydroxypropyl methylcellulose having a DS of at least 1.0 and an MS of at least 0.6, wherein DS is the degree of substitution of methoxyl groups and MS is the molar substitution of hydroxypropoxyl groups. The support material can be removed from the build material by contacting the support material with water.

Abstract: An additive elastomeric manufactured part having an elongation at break of at least 50% may be made by a method comprising the following. A material comprising a prepolymer and filler is first dispensed through a nozzle to form an extrudate deposited on a base. The base, nozzle or combination thereof is moved while dispensing the material so that there is horizontal displacement between the base and nozzle in a predetermined pattern to form an initial layer of the material on the base. Subsequent layers are then formed on the initial layer by repeating the dispensing and movement on top of the initial layer and layers that follow.

Abstract: An additive elastomeric manufactured part having an elongation at break of at least 50% may be made by a method comprising the following. A material comprising a prepolymer and filler is first dispensed through a nozzle to form an extrudate deposited on a base. The base, nozzle or combination thereof is moved while dispensing the material so that there is horizontal displacement between the base and nozzle in a predetermined pattern to form an initial layer of the material on the base. Subsequent layers are then formed on the initial layer by repeating the dispensing and movement on top of the initial layer and layers that follow.

Abstract: An additive manufactured article is comprised of at least two adhered layers of extrudates (120) comprised of a thermoset material having therein a phase change material, wherein the phase change material undergoes a phase change at a temperature less than where the thermoset material decomposes. The article may be made by dispensing a mixture comprised of an organic reactive material and phase change material forming extrudates that are 3D printed into an article having multiple layers of extrudates bound together and then allowing the organic reactive material to react forming a thermoset material having therein the phase change material to form the additive manufactured article. The shape of the article may be changed by heating to a temperature above the temperature where the phase change material undergoes a phase change while applying a force and then cooling below the phase change temperature.

Abstract: A porous inorganic additive manufactured article that is comprised of at least two layers of inorganic particulates bound together by a carbon binding phase throughout. The additive manufactured article may be formed by additive manufacturing using a mixture comprised of an organic reactive material and inorganic particulates, wherein the organic reactive material is subsequently reacted to form a thermoset material that forms carbon upon heating that binds the inorganic particulates together to form the porous inorganic additive manufactured article. The porous inorganic additive manufactured article may then be infiltrated with a liquid that is solidified to form a composite article or may be further heated in a differing atmosphere to form a further sintered or reacted porous inorganic article.

Abstract: A three-dimensionally printed article comprises a build material and a support material, the support material comprising a hydroxypropyl methylcellulose having a DS of at least 1.0 and an MS of at least 0.6, wherein DS is the degree of substitution of methoxyl groups and MS is the molar substitution of hydroxypropoxyl groups. The support material can be removed from the build material by contacting the support material with water.

Abstract: An additive elastomeric manufactured part having improved surface finish is made by repeatedly extruding through a nozzle to build up layers of a material comprised of a prepolymer comprised of an isocyanate terminated prepolymer and a filler in an amount such that the material has a shear storage modulus G? of 100,000 to 300,000 Pa measured at an oscillation rate of 1 Hz and a relaxation time of 20 seconds to 360 seconds. It has been discovered that the particular material having these rheological properties is able to improve the surface finish of the additive manufactured part without slumping and is believed to be due to surface flow of material into valleys between the extrudates as they are being built up.

Abstract: A three-dimensionally printed article comprises a build material and a support material, the support material comprising a hydroxypropyl methylcellulose having a DS of at least 1.0 and an MS of at least 0.6, wherein DS is the degree of substitution of methoxyl groups and MS is the molar substitution of hydroxypropoxyl groups. The support material can be removed from the build material by contacting the support material with water.

Abstract: Skins and/or adhesive layers are formed on a porous ceramic honeycomb by applying a layer of a cement composition to a surface of the honeycomb and firing the cement composition. The cement composition contains a water-swellable clay, high aspect inorganic filler particles and water, and are nearly or completely devoid of particles smaller than 100 nm and a cellulosic polymer.

Abstract: A three-dimensionally printed article is comprised of a hydroxyethyl methylcellulose (HEMC) having a DS of 1.7 to 2.5 and an MS of at least 0.5, wherein DS is the degree of substitution of methoxyl groups and MS is the molar substitution of hydroxyethoxyl groups. The HEMC may advantageously be used as a support material when making a three-dimensionally printed article using a build material such as a different thermoplastic polymer such as a poly(acrylonitrile-butadiene-styrene), polylactic acid, polyethylene and polyprophylene. When the HEMC is a support material it may be easily removed from the build material by contacting the three dimensionally printed article with water, which may be at ambient temperatures and a pH that is neutral or close to neutral.

Abstract: An additive elastomeric manufactured part is comprised of extrudates comprised of a reaction product of a multifunctional Michael donor and multifunctional Michael acceptor and a rheological modifier. The additive elastomeric manufactured part may have a high elongation and resistance to heat. Said part may be made by dispensing a mixture of the multifunctional Michael donor, multifunctional Michael acceptor, rheological modifier and a catalyst through a through a nozzle to form an extrudate deposited on a base. The base, nozzle or combination thereof is moved while dispensing the mixture so that there is horizontal displacement between the base and nozzle in a predetermined pattern to form an initial layer of the material on the base. Subsequent layers are then formed on the initial layer by repeating the dispensing and movement on top of the initial layer and layers that follow.

Abstract: The inventions is directed to a method for recovering support materials used in an additive manufacturing process. The method comprises exposing a precursor additive manufactured article comprised of a water soluble support polymer and an insoluble material to water. The water soluble support polymer is dissolved in the water. The remaining article is then removed from the water. The dissolved water soluble polymer is precipitated from the water. The precipitated polymer is separated from the water and any remaining water removed to recover the water soluble support polymer. The recovered water soluble support polymer may then be re-used to make further additive manufactured articles.

Abstract: A method of additive manufacturing is comprised of providing a material comprised of a ethyl cellulose polymer having an ethoxy content of 43% to 52% by mass and a plasticizer. The material is heated and dispensed through a nozzle to form an extrudate deposited on a base. The base, nozzle or combination thereof is moved while dispensing the material so that there is horizontal displacement between the base and nozzle in a predetermined pattern to form an initial layer of the material on the base and successive layers of the material are adhered on the initial layer to form an additive manufactured part by repeating the aforementioned steps. The article formed of the ethyl cellulose polymer may be used in many applications such as those related to the pharmaceutical and food industries.