Patents by Inventor Alex Buxbaum

Alex Buxbaum has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12557588
    Abstract: The present disclosure relates to dual beam device and three-dimensional circuit pattern inspection techniques by cross sectioning of inspection volumes with large depth extension exceeding 1 ?m below the surface of a semiconductor wafer, as well as methods, computer program products and apparatuses for generating 3D volume image data of a deep inspection volume inside a wafer without removal of a sample from the wafer. The disclosure further relates to 3D volume image generation and cross section image alignment methods utilizing a dual beam device for three-dimensional circuit pattern inspection.
    Type: Grant
    Filed: August 16, 2022
    Date of Patent: February 17, 2026
    Assignee: Carl Zeiss SMT GmbH
    Inventors: Alex Buxbaum, Eugen Foca, Chuong Huynh, Dmitry Klochkov, Thomas Korb, Jens Timo Neumann, Baohua Niu
  • Publication number: 20250357165
    Abstract: The present disclosure relates to dual beam device and three-dimensional circuit pattern inspection techniques by cross sectioning of inspection volumes with large depth extension exceeding 1 ?m below the surface of a semiconductor wafer, as well as methods, computer program products and apparatuses for generating 3D volume image data of a deep inspection volume inside a wafer without removal of a sample from the wafer. The disclosure further relates to 3D volume image generation and cross section image alignment methods utilizing a dual beam device for three-dimensional circuit pattern inspection.
    Type: Application
    Filed: July 24, 2025
    Publication date: November 20, 2025
    Inventors: Alex Buxbaum, Eugen Foca, Chuong Huynh, Dmitry Klochkov, Thomas Korb, Jens Timo Neumann, Baohua Niu
  • Publication number: 20250239474
    Abstract: A method of determining a size of a contact area between a first 3D structure and a second 3D structure in an integrated semiconductor sample, includes: obtaining a first cross section image and a second cross section image parallel to the first cross section image, wherein obtaining the first and second cross section images includes subsequently removing a cross section surface layer of the integrated semiconductor sample using a focused ion beam to make a new cross section accessible for imaging, and imaging the new cross section of the integrated semiconductor sample with an imaging device; performing image registration of the obtained cross section images and obtaining a 3D data set; determining a 3D model representing the first 3D structure and the second 3D structure in the 3D data set; and determining a relative overlap of the first 3D structure with the second 3D structure based on the 3D model.
    Type: Application
    Filed: April 14, 2025
    Publication date: July 24, 2025
    Inventors: Alex Buxbaum, Amir Avishai, Dmitry Klochkov, Thomas Korb, Eugen Foca, Keumsil Lee
  • Patent number: 12288705
    Abstract: A 3D tomographic inspection method for the inspection of semiconductor features in an inspection volume of a semiconductor wafer includes obtaining a 3D tomographic image, and selecting a plurality of 2D cross section images. The method also includes identifying contours of HAR structures, and extracting deviation parameters. The deviation parameters describe fabrication errors such as displacement, deviation in radius or diameter, area or shape.
    Type: Grant
    Filed: March 29, 2022
    Date of Patent: April 29, 2025
    Assignee: Carl Zeiss SMT GmbH
    Inventors: Amir Avishai, Alex Buxbaum, Eugen Foca, Dmitry Klochkov, Thomas Korb, Keumsil Lee
  • Patent number: 12288706
    Abstract: Semiconductor structures can be investigated, e.g., in an in-line quality check. An x-ray scattering measurement, e.g., CD-SAXS, can be used for wafer metrology. The x-ray scattering measurement can be configured based on a slice-and-imaging tomographic measurement using a dual-beam device, e.g., including a focused ion beam device and a scanning electron microscope.
    Type: Grant
    Filed: April 26, 2022
    Date of Patent: April 29, 2025
    Assignee: Carl Zeiss SMT GmbH
    Inventors: Hans Michael Stiepan, Thomas Korb, Eugen Foca, Alex Buxbaum, Dmitry Klochkov, Jens Timo Neumann
  • Patent number: 12283504
    Abstract: A method of determining a size of a contact area between a first 3D structure and a second 3D structure in an integrated semiconductor sample, includes the following steps: obtaining at least a first cross section image and a second cross section image parallel to the first cross section image, wherein obtaining the first and second cross section images includes subsequently removing a cross section surface layer of the integrated semiconductor sample using a focused ion beam to make a new cross section accessible for imaging, and imaging the new cross section of the integrated semiconductor sample with an imaging device; performing image registration of the obtained cross section images and obtaining a 3D data set; determining a 3D model representing the first 3D structure and the second 3D structure in the 3D data set; and determining a relative overlap of the first 3D structure with the second 3D structure based on the 3D model.
    Type: Grant
    Filed: April 5, 2022
    Date of Patent: April 22, 2025
    Assignee: Carl Zeiss SMT GmbH
    Inventors: Alex Buxbaum, Amir Avishai, Dmitry Klochkov, Thomas Korb, Eugen Foca, Keumsil Lee
  • Publication number: 20250069958
    Abstract: A method comprises: providing FIB and CPB columns with FIB and CPB optical axes coinciding at a wafer surface; in the coincidence arrangement, removing a cross section surface layer of a measurement site of a wafer using the FIB column to make a new cross section accessible for imaging; reducing a working distance between the CPB imaging column and the wafer surface in a direction along the axis of the CPB imaging column; imaging the new cross section at the measurement site of the wafer with the CPB imaging column at the reduced working distance and thus not in the coincidence arrangement; and increasing the working distance between the CPB imaging column and the wafer surface in the direction along the axis of the CPB imaging column until the coincidence arrangement is reached.
    Type: Application
    Filed: November 15, 2024
    Publication date: February 27, 2025
    Inventors: Alex Buxbaum, Ramani Pichumani, Dmitry Klochkov, Eugen Foca, Thomas Korb, Jens Timo Neumann
  • Publication number: 20250022680
    Abstract: A system and a method for volume inspection of semiconductor wafers are configured for milling and fast image acquisition of cross-sections surfaces in an inspection volume. High quality images can be obtained by restriction of the imaging to regions of interest or by averaging over several fast image scans. The method and device can be utilized for quantitative metrology, defect detection, process monitoring, defect review, and inspection of integrated circuits within semiconductor wafers.
    Type: Application
    Filed: October 2, 2024
    Publication date: January 16, 2025
    Inventors: Dmitry Klochkov, Johannes Persch, Thomas Korb, Alex Buxbaum, Ramani Pichumani, Eugen Foca, Jens Timo Neumann
  • Publication number: 20240328970
    Abstract: A system and a method for volume inspection of semiconductor wafers with increased throughput are configured for milling and imaging a reduced number or areas of appropriate cross-sections surfaces in an inspection volume and determining inspection parameters of the 3D objects from the cross-section surface images. The method and device can be utilized for quantitative metrology, defect detection, process monitoring, defect review, and inspection of integrated circuits within semiconductor wafers.
    Type: Application
    Filed: June 11, 2024
    Publication date: October 3, 2024
    Inventors: Dmitry Klochkov, Jens Timo Neumann, Thomas Korb, Eugen Foca, Amir Avishai, Alex Buxbaum
  • Publication number: 20240331179
    Abstract: A system and a method for volume inspection of semiconductor wafers are configured for milling and imaging of reduced number or areas of appropriate cross-sections surfaces in an inspection volume and determining inspection parameters of the 3D objects from the cross-section surface images. The system and method can be utilized for quantitative metrology, defect detection, process monitoring, defect review, and inspection of integrated circuits within semiconductor wafers.
    Type: Application
    Filed: June 7, 2024
    Publication date: October 3, 2024
    Inventors: Dmitry Klochkov, Eugen Foca, Jens Timo Neumann, Thomas Korb, Alex Buxbaum, Amir Avishai, Chuong Huynh
  • Publication number: 20240311698
    Abstract: A system and a method for measuring of parameter values of semiconductor objects within wafers with increased throughput include using a modified machine learning algorithm to extract measurement results from instances of semiconductor objects. A training method for training the modified machine learning algorithm includes reducing a user interaction. The method can be more flexible and robust and can involve less user interaction than conventional methods. The system and method can be used for quantitative metrology of integrated circuits within semiconductor wafers.
    Type: Application
    Filed: May 24, 2024
    Publication date: September 19, 2024
    Inventors: Alexander Freytag, Oliver Malki, Johannes Persch, Thomas Korb, Jens Timo Neumann, Amir Avishai, Alex Buxbaum, Eugen Foca, Dmitry Klochkov
  • Patent number: 11848172
    Abstract: The present invention relates to a method for measuring a sample with a microscope, the method comprising scanning the sample using a focusing plane having a first angle with respect to a top surface of the sample and computing a confidence distance based on the first angle. The method further comprises selecting at least one among a plurality of alignment markers on the sample for performing a lateral alignment of the scanning step and/or for performing a lateral alignment of an output of the scanning step. In particular, the at least one alignment marker selected at the selecting step is chosen among the alignment markers placed within the confidence distance from an intersection of the focusing plane with the top surface.
    Type: Grant
    Filed: November 9, 2021
    Date of Patent: December 19, 2023
    Assignee: Carl Zeiss SMT GmbH
    Inventors: Dmitry Klochkov, Chuong Huynh, Thomas Korb, Alex Buxbaum, Amir Avishai
  • Publication number: 20230343619
    Abstract: Semiconductor structures can be investigated, e.g., in an in-line quality check. An x-ray scattering measurement, e.g., CD-SAXS, can be used for wafer metrology. The x-ray scattering measurement can be configured based on a slice-and-imaging tomographic measurement using a dual-beam device, e.g., including a focused ion beam device and a scanning electron microscope.
    Type: Application
    Filed: April 26, 2022
    Publication date: October 26, 2023
    Inventors: Hans-Michael Stiepan, Thomas Korb, Eugen Foca, Alex Buxbaum, Dmitry Klochkov, Jens Timo Neumann
  • Publication number: 20230267627
    Abstract: The present disclosure provides a method of transferring alignment information from a first set of images to a second set of images, a respective computer program product and a respective inspection device. A first set of cross-section images in a first imaging mode is obtained, the first cross-section images being taken at times Tai. A second set of cross-section images in a second imaging mode is obtained, the second cross-section images being taken at times Tbj, the times Tbj differing from the times Tai. Obtaining the first and second sets of cross-section images comprises subsequently removing a cross-section surface layer of a sample to make a new cross-section accessible for imaging, and imaging the new cross-section of the sample in the first imaging mode or in the second imaging mode. Switching is performed between the first and second imaging modes while obtaining the first and second sets of cross-section images.
    Type: Application
    Filed: May 1, 2023
    Publication date: August 24, 2023
    Inventors: Thomas Korb, Alex Buxbaum, Eugen Foca, Jens Timo Neumann, Amir Avishai, Dmitry Klochkov
  • Publication number: 20230196189
    Abstract: A system and a method for measuring of parameter values of semiconductor objects within wafers with increased throughput include using a modified machine learning algorithm to extract measurement results from instances of semiconductor objects. A training method for training the modified machine learning algorithm includes reducing a user interaction. The method can be more flexible and robust and can involve less user interaction than conventional methods. The system and method can be used for quantitative metrology of integrated circuits within semiconductor wafers.
    Type: Application
    Filed: March 22, 2022
    Publication date: June 22, 2023
    Inventors: Alexander Freytag, Oliver Malki, Johannes Persch, Thomas Korb, Jens Timo Neumann, Amir Avishai, Alex Buxbaum, Eugen Foca, Dmitry Klochkov
  • Publication number: 20230145897
    Abstract: The present invention relates to a method for measuring a sample with a microscope, the method comprising scanning the sample using a focusing plane having a first angle with respect to a top surface of the sample and computing a confidence distance based on the first angle. The method further comprises selecting at least one among a plurality of alignment markers on the sample for performing a lateral alignment of the scanning step and/or for performing a lateral alignment of an output of the scanning step. In particular, the at least one alignment marker selected at the selecting step is chosen among the alignment markers placed within the confidence distance from an intersection of the focusing plane with the top surface.
    Type: Application
    Filed: November 9, 2021
    Publication date: May 11, 2023
    Inventors: Dmitry Klochkov, Chuong Huynh, Thomas Korb, Alex Buxbaum, Amir Avishai
  • Publication number: 20220392793
    Abstract: The present disclosure relates to dual beam device and three-dimensional circuit pattern inspection techniques by cross sectioning of inspection volumes with large depth extension exceeding 1 ?m below the surface of a semiconductor wafer, as well as methods, computer program products and apparatuses for generating 3D volume image data of a deep inspection volume inside a wafer without removal of a sample from the wafer. The disclosure further relates to 3D volume image generation and cross section image alignment methods utilizing a dual beam device for three-dimensional circuit pattern inspection.
    Type: Application
    Filed: August 16, 2022
    Publication date: December 8, 2022
    Inventors: Alex Buxbaum, Eugen Foca, Chuong Huynh, Dmitry Klochkov, Thomas Korb, Jens Timo Neumann, Baohua Niu
  • Publication number: 20220230899
    Abstract: A method of determining a size of a contact area between a first 3D structure and a second 3D structure in an integrated semiconductor sample, includes the following steps: obtaining at least a first cross section image and a second cross section image parallel to the first cross section image, wherein obtaining the first and second cross section images includes subsequently removing a cross section surface layer of the integrated semiconductor sample using a focused ion beam to make a new cross section accessible for imaging, and imaging the new cross section of the integrated semiconductor sample with an imaging device; performing image registration of the obtained cross section images and obtaining a 3D data set; determining a 3D model representing the first 3D structure and the second 3D structure in the 3D data set; and determining a relative overlap of the first 3D structure with the second 3D structure based on the 3D model.
    Type: Application
    Filed: April 5, 2022
    Publication date: July 21, 2022
    Inventors: Alex Buxbaum, Amir Avishai, Dmitry Klochkov, Thomas Korb, Eugen Foca, Keumsil Lee
  • Publication number: 20220223445
    Abstract: A 3D tomographic inspection method for the inspection of semiconductor features in an inspection volume of a semiconductor wafer includes obtaining a 3D tomographic image, and selecting a plurality of 2D cross section images. The method also includes identifying contours of HAR structures, and extracting deviation parameters. The deviation parameters describe fabrication errors such as displacement, deviation in radius or diameter, area or shape.
    Type: Application
    Filed: March 29, 2022
    Publication date: July 14, 2022
    Inventors: Amir Avishai, Alex Buxbaum, Eugen Foca, Dmitry Klochkov, Thomas Korb, Keumsil Lee
  • Publication number: 20220138973
    Abstract: A three-dimensional circuit pattern inspection technique includes cross sectioning integrated circuits for obtaining a 3D volume image of an integrated semiconductor sample. The method employs a feature based alignment of cross section images based on features of an integrated semiconductor sample. A computer program product and apparatus are provided.
    Type: Application
    Filed: December 2, 2021
    Publication date: May 5, 2022
    Inventors: Thomas Korb, Jens Timo Neumann, Eugen Foca, Alex Buxbaum, Amir Avishai, Keumsil Lee, Ingo Schulmeyer, Dmitry Klochkov