Patents by Inventor Alex Paterson

Alex Paterson has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12283461
    Abstract: Systems and methods for increasing peak ion energy with a low angular spread of ions are described. In one of the systems, multiple radio frequency (RF) generators that are coupled to an upper electrode associated with a plasma chamber are operated in two different states, such as two different frequency levels, for pulsing of the RF generators. The pulsing of the RF generators facilitates a transfer of ion energy during one of the states to another one of the states for increasing ion energy during the other state to further increase a rate of processing a substrate.
    Type: Grant
    Filed: January 23, 2024
    Date of Patent: April 22, 2025
    Assignee: Lam Research Corporation
    Inventors: Juline Shoeb, Ying Wu, Alex Paterson
  • Publication number: 20250106976
    Abstract: A matchless plasma source is described. The matchless plasma source includes a controller that is coupled to a direct current (DC) voltage source of an agile DC rail to control a shape of an amplified square waveform that is generated at an output of a half-bridge transistor circuit. The matchless plasma source further includes the half-bridge transistor circuit used to generate the amplified square waveform to power an electrode, such as an antenna, of a plasma chamber. The matchless plasma source also includes a reactive circuit between the half-bridge transistor circuit and the electrode. The reactive circuit has a high-quality factor to negate a reactance of the electrode. There is no radio frequency (RF) match and an RF cable that couples the matchless plasma source to the electrode.
    Type: Application
    Filed: December 9, 2024
    Publication date: March 27, 2025
    Inventors: Maolin Long, Yuhou Wang, Ricky Marsh, Alex Paterson
  • Patent number: 12193138
    Abstract: A matchless plasma source is described. The matchless plasma source includes a controller that is coupled to a direct current (DC) voltage source of an agile DC rail to control a shape of an amplified square waveform that is generated at an output of a half-bridge transistor circuit. The matchless plasma source further includes the half-bridge transistor circuit used to generate the amplified square waveform to power an electrode, such as an antenna, of a plasma chamber. The matchless plasma source also includes a reactive circuit between the half-bridge transistor circuit and the electrode. The reactive circuit has a high-quality factor to negate a reactance of the electrode. There is no radio frequency (RF) match and an RF cable that couples the matchless plasma source to the electrode.
    Type: Grant
    Filed: June 23, 2023
    Date of Patent: January 7, 2025
    Assignee: Lam Research Corporation
    Inventors: Maolin Long, Yuhou Wang, Ricky Marsh, Alex Paterson
  • Publication number: 20240355667
    Abstract: An edge ring arrangement for a processing chamber includes a first ring configured to surround and overlap a radially outer edge of an upper plate of a pedestal arranged in the processing chamber, a second ring arranged below the first moveable ring, wherein a portion of the first ring overlaps the second ring, a first actuator configured to actuate a first pillar to selectively move the first ring to a raised position and a lowered position relative to the pedestal, and a second actuator configured to actuate a second pillar to selectively move the second ring to a raised position and a lowered position relative to the pedestal.
    Type: Application
    Filed: June 28, 2024
    Publication date: October 24, 2024
    Inventors: Haoquan YAN, Robert Griffith O'NEILL, Raphael CASAES, Jon MCCHESNEY, Alex PATERSON
  • Patent number: 12068131
    Abstract: Systems and methods for multi-level pulsing of a parameter and multi-level pulsing of a frequency of a radio frequency (RF) signal are described. The parameter is pulsed from a low level to a high level while the frequency is pulsed from a low level to a high level. The parameter and the frequency are simultaneously pulsed to increase a rate of processing a wafer, to increase mask selectivity, and to reduce angular spread of ions within a plasma chamber.
    Type: Grant
    Filed: September 9, 2022
    Date of Patent: August 20, 2024
    Assignee: Lam Research Corporation
    Inventors: Juline Shoeb, Alex Paterson, Ying Wu
  • Patent number: 12027410
    Abstract: An edge ring arrangement for a processing chamber includes a first ring configured to surround and overlap a radially outer edge of an upper plate of a pedestal arranged in the processing chamber, a second ring arranged below the first moveable ring, wherein a portion of the first ring overlaps the second ring, a first actuator configured to actuate a first pillar to selectively move the first ring to a raised position and a lowered position relative to the pedestal, and a second actuator configured to actuate a second pillar to selectively move the second ring to a raised position and a lowered position relative to the pedestal.
    Type: Grant
    Filed: February 22, 2021
    Date of Patent: July 2, 2024
    Assignee: Lam Research Corporation
    Inventors: Haoquan Yan, Robert Griffith O'Neill, Raphael Casaes, Jon Mcchesney, Alex Paterson
  • Publication number: 20240162005
    Abstract: Systems and methods for increasing peak ion energy with a low angular spread of ions are described. In one of the systems, multiple radio frequency (RF) generators that are coupled to an upper electrode associated with a plasma chamber are operated in two different states, such as two different frequency levels, for pulsing of the RF generators. The pulsing of the RF generators facilitates a transfer of ion energy during one of the states to another one of the states for increasing ion energy during the other state to further increase a rate of processing a substrate.
    Type: Application
    Filed: January 23, 2024
    Publication date: May 16, 2024
    Inventors: Juline Shoeb, Ying Wu, Alex Paterson
  • Patent number: 11915912
    Abstract: Systems and methods for increasing peak ion energy with a low angular spread of ions are described. In one of the systems, multiple radio frequency (RF) generators that are coupled to an upper electrode associated with a plasma chamber are operated in two different states, such as two different frequency levels, for pulsing of the RF generators. The pulsing of the RF generators facilitates a transfer of ion energy during one of the states to another one of the states for increasing ion energy during the other state to further increase a rate of processing a substrate.
    Type: Grant
    Filed: December 20, 2022
    Date of Patent: February 27, 2024
    Assignee: Lam Research Corporation
    Inventors: Juline Shoeb, Ying Wu, Alex Paterson
  • Publication number: 20240030000
    Abstract: Systems and methods for reverse pulsing are described. One of the methods includes receiving a digital signal having a first state and a second state. The method further includes generating a transformer coupled plasma (TCP) radio frequency (RF) pulsed signal having a high state when the digital signal is in the first state and having a low state when the digital signal is in the second state. The method includes providing the TCP RF pulsed signal to one or more coils of a plasma chamber, generating a bias RF pulsed signal having a low state when the digital signal is in the first state and having a high state when the digital signal is in the second state, and providing the bias RF pulsed signal to a chuck of the plasma chamber.
    Type: Application
    Filed: October 3, 2023
    Publication date: January 25, 2024
    Inventors: Maolin Long, Zhongkui Tan, Ying Wu, Qian Fu, Alex Paterson, John Drewery
  • Publication number: 20230360883
    Abstract: A system and method for generating a radio frequency (RF) waveform are described. The method includes defining a train of on-off pulses separated by an off state having no on-off pulses. The method further includes applying a multi-level pulse waveform that adjusts a magnitude of each of the on-off pulses to generate an RF waveform. The method includes sending the RF waveform to an electrode.
    Type: Application
    Filed: July 6, 2023
    Publication date: November 9, 2023
    Inventors: Maolin Long, Yuhou Wang, Ying Wu, Alex Paterson
  • Publication number: 20230354502
    Abstract: A matchless plasma source is described. The matchless plasma source includes a controller that is coupled to a direct current (DC) voltage source of an agile DC rail to control a shape of an amplified square waveform that is generated at an output of a half-bridge transistor circuit. The matchless plasma source further includes the half-bridge transistor circuit used to generate the amplified square waveform to power an electrode, such as an antenna, of a plasma chamber. The matchless plasma source also includes a reactive circuit between the half-bridge transistor circuit and the electrode. The reactive circuit has a high-quality factor to negate a reactance of the electrode. There is no radio frequency (RF) match and an RF cable that couples the matchless plasma source to the electrode.
    Type: Application
    Filed: June 23, 2023
    Publication date: November 2, 2023
    Inventors: Maolin Long, Yuhou Wang, Ricky Marsh, Alex Paterson
  • Patent number: 11798785
    Abstract: Systems and methods for reverse pulsing are described. One of the systems includes a controller, first and second source radio frequency (RF) generators, and first and second bias RF generators. The controller controls the first source RF generator to generate a first source pulsed signal, and controls the second source RF generator to generate a second source pulsed signal. The system includes a first match circuit that receives the first and second source pulsed signals and combines the first and second source pulsed signals. The controller controls the first bias RF generator to generate a first bias pulsed signal, and controls the second bias RF generator to generate a second bias pulsed signal. The system includes a second match circuit that receives the first and second bias pulsed signals and combines the first and second bias pulsed signals into a combined bias signal.
    Type: Grant
    Filed: September 11, 2017
    Date of Patent: October 24, 2023
    Assignee: Lam Research Corporation
    Inventors: Maolin Long, Zhongkui Tan, Ying Wu, Qian Fu, Alex Paterson, John Drewery
  • Patent number: 11728136
    Abstract: A system and method for generating a radio frequency (RF) waveform are described. The method includes defining a train of on-off pulses separated by an off state having no on-off pulses. The method further includes applying a multi-level pulse waveform that adjusts a magnitude of each of the on-off pulses to generate an RF waveform. The method includes sending the RF waveform to an electrode.
    Type: Grant
    Filed: April 26, 2022
    Date of Patent: August 15, 2023
    Assignee: Lam Research Corporation
    Inventors: Maolin Long, Yuhou Wang, Ying Wu, Alex Paterson
  • Patent number: 11716805
    Abstract: A matchless plasma source is described. The matchless plasma source includes a controller that is coupled to a direct current (DC) voltage source of an agile DC rail to control a shape of an amplified square waveform that is generated at an output of a half-bridge transistor circuit. The matchless plasma source further includes the half-bridge transistor circuit used to generate the amplified square waveform to power an electrode, such as an antenna, of a plasma chamber. The matchless plasma source also includes a reactive circuit between the half-bridge transistor circuit and the electrode. The reactive circuit has a high-quality factor to negate a reactance of the electrode. There is no radio frequency (RF) match and an RF cable that couples the matchless plasma source to the electrode.
    Type: Grant
    Filed: December 21, 2021
    Date of Patent: August 1, 2023
    Assignee: Lam Research Corporation
    Inventors: Maolin Long, Yuhou Wang, Ricky Marsh, Alex Paterson
  • Patent number: 11692732
    Abstract: A chamber is provided. The chamber includes a Faraday shield positioned above a substrate support of the chamber. A dielectric window is disposed over the Faraday shield, and the dielectric window has a center opening. A hub having an internal plenum for passing a flow of fluid received from an input conduit and removing the flow of fluid from an output conduit is further provided. The hub has sidewalls and a center cavity inside of the sidewalls for an optical probe, and the internal plenum is disposed in the sidewalls. The hub has an interface surface that is in physical contact with a back side of the Faraday shield. The physical contact provides for a thermal couple to the Faraday shield at a center region around said center opening, and an outer surface of the sidewalls of the hub are disposed within the center opening of the dielectric window.
    Type: Grant
    Filed: June 23, 2020
    Date of Patent: July 4, 2023
    Assignee: Lam Research Corporation
    Inventors: Saravanapriyan Sriraman, John Drewery, Jon McChesney, Alex Paterson
  • Publication number: 20230124201
    Abstract: Systems and methods for increasing peak ion energy with a low angular spread of ions are described. In one of the systems, multiple radio frequency (RF) generators that are coupled to an upper electrode associated with a plasma chamber are operated in two different states, such as two different frequency levels, for pulsing of the RF generators. The pulsing of the RF generators facilitates a transfer of ion energy during one of the states to another one of the states for increasing ion energy during the other state to further increase a rate of processing a substrate.
    Type: Application
    Filed: December 20, 2022
    Publication date: April 20, 2023
    Inventors: Juline Shoeb, Ying Wu, Alex Paterson
  • Patent number: 11605546
    Abstract: A substrate processing system includes a processing chamber. A pedestal is arranged in the processing chamber. An edge coupling ring is arranged adjacent to the pedestal and around a radially outer edge of the substrate. An actuator is configured to selectively move a first portion of the edge coupling ring relative to the substrate to alter an edge coupling profile of the edge coupling ring.
    Type: Grant
    Filed: January 16, 2015
    Date of Patent: March 14, 2023
    Assignee: Lam Research Corporation
    Inventors: Jon McChesney, Alex Paterson
  • Patent number: 11569067
    Abstract: Systems and methods for increasing peak ion energy with a low angular spread of ions are described. In one of the systems, multiple radio frequency (RF) generators that are coupled to an upper electrode associated with a plasma chamber are operated in two different states, such as two different frequency levels, for pulsing of the RF generators. The pulsing of the RF generators facilitates a transfer of ion energy during one of the states to another one of the states for increasing ion energy during the other state to further increase a rate of processing a substrate.
    Type: Grant
    Filed: June 14, 2021
    Date of Patent: January 31, 2023
    Assignee: Lam Research Corporation
    Inventors: Juline Shoeb, Ying Wu, Alex Paterson
  • Publication number: 20230005718
    Abstract: Systems and methods for multi-level pulsing of a parameter and multi-level pulsing of a frequency of a radio frequency (RF) signal are described. The parameter is pulsed from a low level to a high level while the frequency is pulsed from a low level to a high level. The parameter and the frequency are simultaneously pulsed to increase a rate of processing a wafer, to increase mask selectivity, and to reduce angular spread of ions within a plasma chamber.
    Type: Application
    Filed: September 9, 2022
    Publication date: January 5, 2023
    Inventors: Juline Shoeb, Alex Paterson, Ying Wu
  • Patent number: 11462390
    Abstract: Systems and methods for multi-level pulsing of a parameter and multi-level pulsing of a frequency of a radio frequency (RF) signal are described. The parameter is pulsed from a low level to a high level while the frequency is pulsed from a low level to a high level. The parameter and the frequency are simultaneously pulsed to increase a rate of processing a wafer, to increase mask selectivity, and to reduce angular spread of ions within a plasma chamber.
    Type: Grant
    Filed: February 6, 2020
    Date of Patent: October 4, 2022
    Assignee: Lam Research Corporation
    Inventors: Juline Shoeb, Alex Paterson, Ying Wu