Abstract: A method and apparatus for making carbon black having increased surface area, reduced grit and/or reduced extract levels. A plasma gas is flowed into a plasma forming region to form a plasma. The plasma then flows through a throat region which is narrower than the plasma forming section, which is connected to a separate carbon black forming region. This causes the plasma to accelerate and become turbulent prior to the exit point in the throat region. The carbon black forming feedstock is injected into the turbulence created by the throat region at a point above, at or near the exit point, resulting in the formation of a carbon black in the separate carbon black forming region. The throat region and/or injector region can be cooled, e.g., water plasma gas cooled.

Abstract: A method and apparatus for making carbon black. A plasma gas is flowed into a plasma forming region containing at least one, magnetically isolated, plasma torch containing at least one electrode, and forming a plasma. Collecting the plasma formed in a cooled header and flowing the plasma through at least one reaction region to heat the reaction region, and injecting carbon black forming feedstock into the reaction region, resulting in the formation of at least one grade of carbon black. An apparatus for making carbon black is also described including a plasma forming section containing at least one, magnetically isolated plasma torch containing at least one electrode, in fluid flow communication with at least one carbon black forming reactor section, the plasma section and reactor section separated by a plasma formed collection header.

Abstract: A torch stinger apparatus may comprise one or more sets of plasma generating electrodes and at least one hydrocarbon injector contained within the electrodes. The electrodes may be concentric. The at least one hydrocarbon injector may be cooled. A method of making carbon particles using the apparatus is also described.

Abstract: Secondary heat may be added to a particle production process. The particles may be, for example, carbon particles. Among other things, the secondary heat addition may result in change in surface area of the carbon particle(s), change in structure of the carbon particle(s), reduced wall fouling, reduced energy consumption and/or increased throughput. Apparatus for performing the process is also described.

Abstract: Carbon nanoparticles made in a one step process. A method of making carbon black nanoparticles is described, including adding a hydrocarbon to a heated gas to produce carbon nanoparticles that are less than 1 micron volume equivalent sphere and have an Lc greater than 3.0 nm. Elastomer composites containing such particles are also described.

Abstract: Design advances for improving the performance of a plasma torch. The use of one or more of various advances described herein can improve the efficiency and effectiveness of the torch, the reactor and the manufacturing process. The use of the torch with hydrogen plasma gas, natural gas feedstock, and carbon black production are also described.

Abstract: A method and apparatus for making carbon black. A plasma gas is flowed into a plasma forming region containing at least one, magnetically isolated, plasma torch containing at least one electrode, and forming a plasma. Collecting the plasma formed in a cooled header and flowing the plasma through at least one reaction region to heat the reaction region, and injecting carbon black forming feedstock into the reaction region, resulting in the formation of at least one grade of carbon black. An apparatus for making carbon black is also described including a plasma forming section containing at least one, magnetically isolated plasma torch containing at least one electrode, in fluid flow communication with at least one carbon black forming reactor section, the plasma section and reactor section separated by a plasma formed collection header.

Abstract: A method and apparatus for making carbon black having increased surface area, reduced grit and/or reduced extract levels. A plasma gas is flowed into a plasma forming region to form a plasma. The plasma then flows through a throat region which is narrower than the plasma forming section, which is connected to a separate carbon black forming region. This causes the plasma to accelerate and become turbulent prior to the exit point in the throat region. The carbon black forming feedstock is injected into the turbulence created by the throat region at a point above, at or near the exit point, resulting in the formation of a carbon black in the separate carbon black forming region. The throat region and/or injector region can be cooled, e.g., water plasma gas cooled.

Abstract: A mirror is shaped using a shaping apparatus including a crossbar and a horizontal array of members (wheels in some embodiments) attached to a bottom of the crossbar. The height of the array of members is adjusted to form a predetermined shape. The shaping apparatus is positioned over a mirror such that the members contact the mirror. The shaping apparatus is moved along a length of the mirror such that the members remain in contact with the mirror. A frame is attached to the mirror such that when the shaping apparatus is removed from the mirror, the mirror substantially retains the predetermined shape.

Abstract: An electrochemical plating system, which includes one or more plating cell reservoirs for storing plating solution and a chemical analyzer in fluidic communication with the one or more plating cell reservoirs. The chemical analyzer is configured to measure chemical concentrations of the plating solution. The plating system further includes a plumbing system configured to facilitate the fluidic communication between the one or more plating cell reservoirs and the chemical analyzer and to substantially isolate the chemical analyzer from electrical noise generated by one or more plating cells of the one or more plating cell reservoirs.

Abstract: A mirror is shaped using a shaping apparatus including a crossbar and a horizontal array of members (wheels in some embodiments) attached to a bottom of the crossbar. The height of the array of members is adjusted to form a predetermined shape. The shaping apparatus is positioned over a mirror such that the members contact the mirror. The shaping apparatus is moved along a length of the mirror such that the members remain in contact with the mirror. A frame is attached to the mirror such that when the shaping apparatus is removed from the mirror, the mirror substantially retains the predetermined shape.

Abstract: A measuring device comprising a base, feet connected to the base, and an inclinometer mounted on the base is used to characterize a surface. The feet are placed in direct contact with the surface at a predetermined position. The inclinometer measures the angle of the surface relative to gravity at the predetermined position. In some embodiments, multiple measuring devices are connected to an arm, in order to measure different positions on the surface simultaneously. The arm may be moved by an actuator to the next predetermined position on the surface. In some embodiments, multiple measuring devices are connected to a frame that is substantially the same size as the surface to be characterized, such that the entire surface can be characterized without moving the frame.

Abstract: A measuring device comprising a base, feet connected to the base, and an inclinometer mounted on the base is used to characterize a surface. The feet are placed in direct contact with the surface at a predetermined position. The inclinometer measures the angle of the surface relative to gravity at the predetermined position. In some embodiments, multiple measuring devices are connected to an arm, in order to measure different positions on the surface simultaneously. The arm may be moved by an actuator to the next predetermined position on the surface. In some embodiments, multiple measuring devices are connected to a frame that is substantially the same size as the surface to be characterized, such that the entire surface can be characterized without moving the frame.