Patents by Inventor Alexander F. KAPLAN

Alexander F. KAPLAN has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20220068707
    Abstract: Methods and architectures for IC interconnect trenches, and trench plugs that define separations between two adjacent trench ends. Plugs and trenches may be defined through a multiple patterning process. An upper grating pattern may be summed with a plug keep pattern into a pattern accumulation layer. The pattern accumulation layer may be employed to define plug masks. A lower grating pattern may then be summed with the plug masks to define a pattern in a trench ILD material, which can then be backfilled with interconnect metallization. As such, a complex damascene interconnect structure can be fabricated at the scaled-down geometries achievable with pitch-splitting techniques. In some embodiments, the trenches are located at spaces between first spacer masks defined in a patterning process associated with the first grating pattern while the plug masks are located based on a tone-inversion of second spacer masks associated with the second grating pattern.
    Type: Application
    Filed: November 8, 2021
    Publication date: March 3, 2022
    Applicant: Intel Corporation
    Inventors: Charles H. WALLACE, Marvin Y. PAIK, Hyunsoo PARK, Mohit K. HARAN, Alexander F. KAPLAN, Ruth A. BRAIN
  • Patent number: 11171043
    Abstract: Methods and architectures for IC interconnect trenches, and trench plugs that define separations between two adjacent trench ends. Plugs and trenches may be defined through a multiple patterning process. An upper grating pattern may be summed with a plug keep pattern into a pattern accumulation layer. The pattern accumulation layer may be employed to define plug masks. A lower grating pattern may then be summed with the plug masks to define a pattern in trench ILD material, which can then be backfilled with interconnect metallization. As such, a complex damascene interconnect structure can be fabricated at the scaled-down geometries achievable with pitch-splitting techniques. In some embodiments, the trenches are located at spaces between first spacer masks defined in a patterning process associated with the first grating pattern while the plug masks are located based on a tone-inversion of second spacer masks associated with the second grating pattern.
    Type: Grant
    Filed: September 30, 2016
    Date of Patent: November 9, 2021
    Assignee: Intel Corporation
    Inventors: Charles H. Wallace, Marvin Y. Paik, Hyunsoo Park, Mohit K. Haran, Alexander F. Kaplan, Ruth A. Brain
  • Patent number: 10636700
    Abstract: Via CD control for BEOL interconnects is described. For example, a method of fabricating an interconnect structure includes forming a lower metallization layer comprising alternating metal lines and dielectric lines above a substrate. The method also includes forming an inter-layer dielectric layer above the metallization layer. The method also includes forming a first grating pattern above the inter-layer dielectric layer, orthogonal to the alternating metal lines and dielectric lines of the lower metallization layer. The method also includes forming a second grating pattern above the first grating pattern. The method also includes patterning the inter-layer dielectric layer using the first grating pattern and the second grating pattern to form via locations and line regions in the inter-layer dielectric layer. The method also includes forming metal vias and metal lines in the via locations and line regions, respectively, of the inter-layer dielectric layer.
    Type: Grant
    Filed: May 3, 2019
    Date of Patent: April 28, 2020
    Assignee: Intel Corporation
    Inventors: Paul A. Nyhus, Mohit K. Haran, Charles H. Wallace, Robert M. Bigwood, Deepak S. Rao, Alexander F. Kaplan
  • Publication number: 20190259656
    Abstract: Via CD control for BEOL interconnects is described. For example, a method of fabricating an interconnect structure includes forming a lower metallization layer comprising alternating metal lines and dielectric lines above a substrate. The method also includes forming an inter-layer dielectric layer above the metallization layer. The method also includes forming a first grating pattern above the inter-layer dielectric layer, orthogonal to the alternating metal lines and dielectric lines of the lower metallization layer. The method also includes forming a second grating pattern above the first grating pattern. The method also includes patterning the inter-layer dielectric layer using the first grating pattern and the second grating pattern to form via locations and line regions in the inter-layer dielectric layer. The method also includes forming metal vias and metal lines in the via locations and line regions, respectively, of the inter-layer dielectric layer.
    Type: Application
    Filed: May 3, 2019
    Publication date: August 22, 2019
    Inventors: Paul A. NYHUS, Mohit K. HARAN, Charles H. WALLACE, Robert M. BIGWOOD, Deepak S. RAO, Alexander F. KAPLAN
  • Publication number: 20190206728
    Abstract: Methods and architectures for IC interconnect trenches, and trench plugs that define separations between two adjacent trench ends. Plugs and trenches may be defined through a multiple patterning process. An upper grating pattern may be summed with a plug keep pattern into a pattern accumulation layer. The pattern accumulation layer may be employed to define plug masks. A lower grating pattern may then be summed with the plug masks to define a pattern in trench ILD material, which can then be backfilled with interconnect metallization. As such, a complex damascene interconnect structure can be fabricated at the scaled-down geometries achievable with pitch-splitting techniques. In some embodiments, the trenches are located at spaces between first spacer masks defined in a patterning process associated with the first grating pattern while the plug masks are located based on a tone-inversion of second spacer masks associated with the second grating pattern.
    Type: Application
    Filed: September 30, 2016
    Publication date: July 4, 2019
    Inventors: Charles H. WALLACE, Marvin Y. PAIK, Hyunsoo PARK, Mohit K. HARAN, Alexander F. KAPLAN, Ruth A. BRAIN
  • Patent number: 10319625
    Abstract: Via CD control for BEOL interconnects is described. For example, a method of fabricating an interconnect structure includes forming a lower metallization layer comprising alternating metal lines and dielectric lines above a substrate. The method also includes forming an inter-layer dielectric layer above the metallization layer. The method also includes forming a first grating pattern above the inter-layer dielectric layer, orthogonal to the alternating metal lines and dielectric lines of the lower metallization layer. The method also includes forming a second grating pattern above the first grating pattern. The method also includes patterning the inter-layer dielectric layer using the first grating pattern and the second grating pattern to form via locations and line regions in the inter-layer dielectric layer. The method also includes forming metal vias and metal lines in the via locations and line regions, respectively, of the inter-layer dielectric layer.
    Type: Grant
    Filed: December 22, 2015
    Date of Patent: June 11, 2019
    Assignee: Intel Corporation
    Inventors: Paul A. Nyhus, Mohit K. Haran, Charles H. Wallace, Robert M. Bigwood, Deepak S. Rao, Alexander F. Kaplan
  • Publication number: 20180323100
    Abstract: Via CD control for BEOL interconnects is described. For example, a method of fabricating an interconnect structure includes forming a lower metallization layer comprising alternating metal lines and dielectric lines above a substrate. The method also includes forming an inter-layer dielectric layer above the metallization layer. The method also includes forming a first grating pattern above the inter-layer dielectric layer, orthogonal to the alternating metal lines and dielectric lines of the lower metallization layer. The method also includes forming a second grating pattern above the first grating pattern. The method also includes patterning the inter-layer dielectric layer using the first grating pattern and the second grating pattern to form via locations and line regions in the inter-layer dielectric layer. The method also includes forming metal vias and metal lines in the via locations and line regions, respectively, of the inter-layer dielectric layer.
    Type: Application
    Filed: December 22, 2015
    Publication date: November 8, 2018
    Inventors: Paul A. NYHUS, Mohit K. HARAN, Charles H. WALLACE, Robert M. BIGWOOD, Deepak S. RAO, Alexander F. KAPLAN