Abstract: A mandrel is 3D-printed from a thermoplastic material that exhibits a glass transition. The mandrel has a mandrel wall made from the thermoplastic material and a cavity. The mandrel is coated with an elastomer coat and a fiber material is arranged on the elastomer coat. A composite part is formed from the fiber material by inserting the mandrel into a mold, pressurizing the mandrel, and heating the mold to a mold temperature greater than the glass transition temperature without melting the mandrel wall. The mandrel expands and presses the fiber material against the mold. The composite part is cured by increasing the mold temperature and simultaneously melting the mandrel wall.

Abstract: A device is disclosed including a frame, a transfer roller with a circumferential lateral wall, a drive unit, a slit nozzle with a muzzle end for dispensing lacquer, and a deformation unit. The slit nozzle and the deformation unit are each connected to the frame, and an outside contact surface of the lateral wall includes several depressions, the transfer roller is mounted rotatably about an axis of rotation at the frame. The drive unit is configured to drive the transfer roller in a rotation direction of the transfer roller, such that the lateral wall continuously passes through a first angular range and the second angular range, each fixed to the frame. The deformation unit is arranged to elastically deform the lateral wall resulting in a respective first deformation section of the lateral wall passing through the first angular range and a respective second deformation section of the lateral wall passing through the second angular range.

Abstract: A method for producing a three-dimensional preform from reinforcing fibers for producing a component from a fiber-reinforced plastic comprises the steps of introducing at least one layer of fibers having a binder into a draping mold, forming the at least one layer of fibers by at least one forming element which is displaceable along the draping mold, applying an airtight film to the at least one layer of fibers during or directly after the forming, creating a negative pressure in the intermediate space between the airtight film and the draping mold, activating the binder and removing the negative pressure after curing of the binder.

Abstract: A device for lacquer transfer is disclosed having a frame, a nozzle with a dispensing end for dispensing lacquer, and a transfer roller with a circumferential lateral wall, a circumferential outer contact surface of the lateral wall comprises several depressions, wherein the nozzle and the transfer roller are arranged such that lacquer is dispensable from the dispensing end onto the outer contact surface and into the depressions, wherein the transfer roller is configured to roll with the outer contact surface on a work surface of a workpiece for transferring the lacquer from the outer contact surface and from the depressions to the work surface of the workpiece. A first hardening unit is formed as a UV-light unit configured for partially hardening the lacquer in a contactless way by emitting UV-light, the first hardening unit is arranged within an interior space defined by the transfer roller.

Abstract: A device for a lacquer transfer includes a frame, transfer roller with a circumferential lateral wall, drive unit for rotating the transfer roller, and slit nozzle with a muzzle end for dispensing lacquer. The slit nozzle includes a first nozzle-part, second nozzle-part and deformation unit. The deformation unit is attached to the first nozzle-part, the lateral wall passing in a rotation direction subsequently the deformation unit and the muzzle end during transfer unit rotation. The lateral wall of the transfer roller is deformed by the deformation unit in the radial direction resulting in a deformation section of the lateral wall in the rotation direction behind the deformation unit, the muzzle end of the slit nozzle arranged for dispensing lacquer into depressions of the lateral wall. The transfer roller can roll with the outside contact surface on a work surface of a work piece for transferring lacquer from the depressions to the work surface of the work piece.

Abstract: A process for producing a component for an aircraft for the frame, e.g. formers and stringers. Aircraft are being increasingly constructed of polymeric fiber composite to reduce weight. Here, fiber composites were originally composed of thermoset polymer and carbon fibers. Thermoplastic fiber composites are increasingly a research focus. An example is poly(ether ether ketone). However, production of components of thermoplastic fiber composites is complex. An improved process for producing such components includes producing a sheet-like object with a thermoplastic fiber composite having a thermoplastic polymer material and reinforcing fibers embedded therein, forming the sheet-like object for a semifinished part, and solidification of the semifinished part to give the component. Components obtainable by this process are also disclosed.

Abstract: A device and a system for a lacquer transfer with a frame, transfer roller with a circumferential lateral wall, a drive unit, a slit nozzle, the slit nozzle at least indirectly connected to the frame, an outside contact surface of the lateral wall including depressions, the transfer roller mounted rotatably about an axis of rotation at the frame, the drive unit configured to drive the transfer roller for the transfer roller to rotate about the axis of rotation. The slit nozzle includes a supply connection, nozzle-cavity, slit-shaped nozzle-channel and at least one limiter, the supply connection coupled to the nozzle-cavity for supplying lacquer to the nozzle-cavity, the nozzle-channel extending from the nozzle-cavity to a muzzle end formed by the slit nozzle at the end of the nozzle-channel for dispensing lacquer, the slit nozzle configured by the limiter to adjust a cross-section in a restriction area of the nozzle-channel.

Abstract: A device for a lacquer transfer includes a transfer roller mounted at and rotatable relative to a frame. The roller includes a cylindrical support-body, first ring-element, second ring-element, and a tire including a middle-section forming a circumferential outer contact surface with depressions, the roller configured to roll with the outer contract surface on a work surface of a workpiece for transferring lacquer from the outer contact surface and the depressions to the work surface. The tire includes two annular end-sections attached to a cylindrical outer shell of the support-body resulting in two axially separated and circumferentially extending connections, the tire, connections, and outer shell of the support-body being fluid-tight. The first and second ring-elements are in the first cavity seated on the support-body at a distance in an axial direction of the roller from one another and the middle-section of the tire between the first and second ring-elements is prestrained in the axial direction.

Abstract: Devices and methods for producing a T-shaped semifinished product from a multiply non-crimp fabric with reinforcing fibers for a composite material. The product has a web and a flange. The device includes a web forming tool, with which a web portion of the non-crimp fabric is clamped in place, a forming tool, with which plies of a flange portion of the non-crimp fabric are split into two parts, a depositing device, with which a tube body is deposited on the flange portion formed into the flange, a holding tool, with which a clearance between the holding tool and the flange is formed, and a filling device, with which the tube body is filled with a gas such that the tube body fills the clearance and firmly holds the flange portion formed into the flange, and alternatively, a magnetic force can be generated between a sheet and the web forming tool.

Abstract: A device for lacquer transfer is disclosed including a frame, a transfer roller with a circumferential lateral wall, and a nozzle for dispensing lacquer, wherein the nozzle is connected to the frame, wherein an outside contact surface of the lateral wall comprises several depressions, wherein the transfer roller is mounted rotatably about an axis of rotation at the frame, wherein the nozzle is arranged contactless to or in direct contact with the outside contact surface of the lateral wall for dispensing lacquer into respective depressions in the lateral wall while the transfer roller is rotated about the axis of rotation, and wherein the transfer roller is configured to roll with the outside contact surface on a work surface of a work piece for transferring the lacquer from the depressions to the work surface of the work piece.

Abstract: A device for lacquer transfer includes a frame, a transfer roller with a circumferential lateral wall, a drive unit and a lacquer application unit. The lacquer application unit is mounted on the frame and applies lacquer to a work surface of a work piece while the device is moved in an application direction across the work surface. The drive unit drives the transfer roller in a rotation direction about an axis of rotation. An outside contact surface of the lateral wall comprises a plurality of depressions forming a predetermined structure. The transfer roller rolls with the outside contact surface on the work surface of the work piece for transferring the predetermined structure defined by the depressions in the outside contact surface to lacquer previously applied to the work surface by the lacquer application unit.

Abstract: A device for a lacquer transfer is disclosed having a transfer roller, the transfer roller includes a cylindrical support body, a first ring element, a second ring element, and a tire, wherein the tire comprises a middle section forming a circumferential outer contact surface with several depressions. The transfer roller is configured to roll with the outer contact surface on a work surface of a workpiece for transferring lacquer from the outer contact surface and from the depressions to the work surface of the workpiece. The tire includes two annular end sections, which are attached to the support body resulting in two axially separated and circumferentially extending connections. The tire, the connections, and the outer shell of the support body are fluid-tight and arranged such that a fluid-tight main cavity is formed between the tire and the support body.

Abstract: A device is disclosed including a frame, a transfer roller with a circumferential lateral wall, a drive unit, a slit nozzle with a muzzle end for dispensing lacquer, and a deformation unit. The slit nozzle and the deformation unit are each connected to the frame, and an outside contact surface of the lateral wall includes several depressions, the transfer roller is mounted rotatably about an axis of rotation at the frame. The drive unit is configured to drive the transfer roller in a rotation direction of the transfer roller, such that the lateral wall continuously passes through a first angular range and the second angular range, each fixed to the frame. The deformation unit is arranged to elastically deform the lateral wall resulting in a respective first deformation section of the lateral wall passing through the first angular range and a respective second deformation section of the lateral wall passing through the second angular range.

Abstract: A tool for shaping non-cured reinforcement fibers into a substantially T-shaped profile, comprising a web-shaping tool and a forming tool, wherein the forming comprises an inflatable diaphragm.

Abstract: A device for lacquer transfer is disclosed having a frame, a nozzle with a dispensing end for dispensing lacquer, and a transfer roller with a circumferential lateral wall, a circumferential outer contact surface of the lateral wall comprises several depressions, wherein the nozzle and the transfer roller are arranged such that lacquer is dispensable from the dispensing end onto the outer contact surface and into the depressions, wherein the transfer roller is configured to roll with the outer contact surface on a work surface of a workpiece for transferring the lacquer from the outer contact surface and from the depressions to the work surface of the workpiece. A first hardening unit is formed as a UV-light unit configured for partially hardening the lacquer in a contactless way by emitting UV-light, the first hardening unit is arranged within an interior space defined by the transfer roller.

Abstract: A device for a lacquer transfer is disclosed having a transfer roller, the transfer roller includes a cylindrical support body, a first ring element, a second ring element, and a tire, wherein the tire comprises a middle section forming a circumferential outer contact surface with several depressions. The transfer roller is configured to roll with the outer contact surface on a work surface of a workpiece for transferring lacquer from the outer contact surface and from the depressions to the work surface of the workpiece. The tire includes two annular end sections, which are attached to the support body resulting in two axially separated and circumferentially extending connections. The tire, the connections, and the outer shell of the support body are fluid-tight and arranged such that a fluid-tight main cavity is formed between the tire and the support body.

Abstract: A device for lacquer transfer is disclosed including a frame, a transfer roller with a circumferential lateral wall, and a nozzle for dispensing lacquer, wherein the nozzle is connected to the frame, wherein an outside contact surface of the lateral wall comprises several depressions, wherein the transfer roller is mounted rotatably about an axis of rotation at the frame, wherein the nozzle is arranged contactless to or in direct contact with the outside contact surface of the lateral wall for dispensing lacquer into respective depressions in the lateral wall while the transfer roller is rotated about the axis of rotation, and wherein the transfer roller is configured to roll with the outside contact surface on a work surface of a work piece for transferring the lacquer from the depressions to the work surface of the work piece.

Abstract: A device for a lacquer transfer includes a frame, transfer roller with a circumferential lateral wall, drive unit for rotating the transfer roller, and slit nozzle with a muzzle end for dispensing lacquer. The slit nozzle includes a first nozzle-part, second nozzle-part and deformation unit. The deformation unit is attached to the first nozzle-part, the lateral wall passing in a rotation direction subsequently the deformation unit and the muzzle end during transfer unit rotation. The lateral wall of the transfer roller is deformed by the deformation unit in the radial direction resulting in a deformation section of the lateral wall in the rotation direction behind the deformation unit, the muzzle end of the slit nozzle arranged for dispensing lacquer into depressions of the lateral wall. The transfer roller can roll with the outside contact surface on a work surface of a work piece for transferring lacquer from the depressions to the work surface of the work piece.

Abstract: A device for a lacquer transfer includes a transfer roller mounted at and rotatable relative to a frame. The roller includes a cylindrical support-body, first ring-element, second ring-element, and a tire including a middle-section forming a circumferential outer contact surface with depressions, the roller configured to roll with the outer contract surface on a work surface of a workpiece for transferring lacquer from the outer contact surface and the depressions to the work surface. The tire includes two annular end-sections attached to a cylindrical outer shell of the support-body resulting in two axially separated and circumferentially extending connections, the tire, connections, and outer shell of the support-body being fluid-tight. The first and second ring-elements are in the first cavity seated on the support-body at a distance in an axial direction of the roller from one another and the middle-section of the tire between the first and second ring-elements is prestrained in the axial direction.

Abstract: A device for lacquer transfer includes a frame, a transfer roller with a circumferential lateral wall, a drive unit and a lacquer application unit. The lacquer application unit is mounted on the frame and applies lacquer to a work surface of a work piece while the device is moved in an application direction across the work surface. The drive unit drives the transfer roller in a rotation direction about an axis of rotation. An outside contact surface of the lateral wall comprises a plurality of depressions forming a predetermined structure. The transfer roller rolls with the outside contact surface on the work surface of the work piece for transferring the predetermined structure defined by the depressions in the outside contact surface to lacquer previously applied to the work surface by the lacquer application unit.