Patents by Inventor Alexey Kirilin

Alexey Kirilin has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240132423
    Abstract: A process for preparing C2 to C4 hydrocarbons includes introducing a feed stream including hydrogen gas and a carbon-containing gas selected from the group consisting of carbon monoxide, carbon dioxide, and mixtures thereof into a reaction zone of a reactor, and converting the feed stream into a product stream including C2 to C4 hydrocarbons in the reaction zone in the presence of a formed hybrid catalyst. The formed hybrid catalyst includes a metal oxide catalyst component including gallium oxide and zirconia, a microporous catalyst component that is a molecular sieve having 8-MR (Membered Ring) pore openings, and a binder including alumina, zirconia, or both.
    Type: Application
    Filed: February 18, 2022
    Publication date: April 25, 2024
    Applicant: Dow Global Technologies LLC
    Inventors: Glenn Pollefeyt, Fang Du, Ewa Tocha, Alexey Kirilin, Christopher Ho, David F. Yancey, Davy L. S. Nieskens, Andrzej Malek
  • Patent number: 11884605
    Abstract: A hybrid catalyst including a metal oxide catalyst component comprising chromium, zinc, and at least one additional metal selected from the group consisting of aluminum and gallium, and a microporous catalyst component that is a molecular sieve having 8-MR pore openings. The metal oxide catalyst component includes anatomic ratio of chromium:zinc (Cr:Zn) from 0.35 to 1.00, and the at least one additional metal is present in an amount from 25.0 at % to 40.0 at %. A process for preparing C2 and C3 olefins comprising: a) introducing a feed stream comprising hydrogen gas and a carbon-containing gas selected from the group consisting of carbon monoxide, carbon dioxide, and mixtures thereof into a reaction zone of a reactor; and b) converting the feed stream into a product stream comprising C2 and C3 olefins in the reaction zone in the presence of said hybrid catalyst.
    Type: Grant
    Filed: June 20, 2019
    Date of Patent: January 30, 2024
    Assignee: Dow Global Technologies LLC
    Inventors: Glenn Pollefeyt, Davy L. S. Nieskens, Vera P. Santos Castro, Alexey Kirilin, Adam Chojecki, David Yancey, Andrzej Malek
  • Publication number: 20230321637
    Abstract: A catalyst comprising a noble metal disposed on a support. The noble metal is present in an amount ranging from 0.1 wt % to 10 wt % relative to the total weight of the catalyst. The support comprises at least 50 wt % silicon carbide relative to the total weight of the support. The silicon carbide has a surface area of at least 5 m2/g. A method for preparing methyl methacrylate from methacrolein and methanol using the catalyst is also disclosed.
    Type: Application
    Filed: July 13, 2021
    Publication date: October 12, 2023
    Inventors: Alexey Kirilin, Kirk W. Limbach, Wen Sheng Lee, Jeffrey A. Herron, Victor J. Sussman
  • Publication number: 20230256424
    Abstract: A process for preparing C2 to C3 hydrocarbons may include introducing a feed stream including hydrogen gas and a carbon-containing gas comprising carbon monoxide, carbon dioxide, and mixtures thereof into a reaction zone of a reactor, and converting the feed stream into a product stream comprising C2 to C3 hydrocarbons in the reaction zone in the presence of a hybrid catalyst. The hybrid catalyst may include a metal oxide catalyst component and a microporous catalyst component comprising 8-MR pore openings and may be derived from a natural mineral, the product stream comprises a combined C2 and C3 selectivity greater than 40 carbon mol%.
    Type: Application
    Filed: June 18, 2021
    Publication date: August 17, 2023
    Applicant: Dow Global Technologies LLC
    Inventors: Alexey Kirilin, Dean M. Millar, Adam Chojecki, Joseph F. DeWilde, Glenn Pollefeyt, Davy L.S. Nieskens, Andrzej Malek
  • Publication number: 20230257327
    Abstract: According to one or more embodiments described herein, a method for dehydrogenating hydrocarbons may include passing a hydrocarbon feed comprising one or more alkanes or alkyl aromatics into a fluidized bed reactor, contacting the hydrocarbon feed with a dehydrogenation catalyst in the fluidized bed reactor to produce a dehydrogenated product and hydrogen, and contacting the hydrogen with an oxygen-rich oxygen carrier material in the fluidized bed reactor to combust the hydrogen and form an oxygen-diminished oxygen carrier material. In additional embodiments, a dual-purpose material may be utilized which has dehydrogenation catalyst and oxygen carrying functionality.
    Type: Application
    Filed: April 26, 2023
    Publication date: August 17, 2023
    Applicant: Dow Global Technologies LLC
    Inventors: Kevin Blann, Alexey Kirilin, Andrzej Malek, Victor Sussman, Matthew T. Pretz, Brien A. Stears, Barry B. Fish, Eric E. Stangland, Brian W. Goodfellow, Manish Sharma
  • Patent number: 11724974
    Abstract: According to one or more embodiments described herein, a method for dehydrogenating hydrocarbons may include passing a hydrocarbon feed comprising one or more alkanes or alkyl aromatics into a fluidized bed reactor, contacting the hydrocarbon feed with a dehydrogenation catalyst in the fluidized bed reactor to produce a dehydrogenated product and hydrogen, and contacting the hydrogen with an oxygen-rich oxygen carrier material in the fluidized bed reactor to combust the hydrogen and form an oxygen-diminished oxygen carrier material. In additional embodiments, a dual-purpose material may be utilized which has dehydrogenation catalyst and oxygen carrying functionality.
    Type: Grant
    Filed: August 27, 2019
    Date of Patent: August 15, 2023
    Assignee: Dow Global Technologies LLC
    Inventors: Kevin Blann, Alexey Kirilin, Andrzej Malek, Victor Sussman, Matthew T. Pretz, Brien A. Stears, Barry B. Fish, Eric E. Stangland, Brian W. Goodfellow, Manish Sharma
  • Publication number: 20230234899
    Abstract: A process for preparing C2 to C3 hydrocarbons may include introducing a feed stream including hydrogen gas and a carbon-containing gas comprising carbon monoxide, carbon dioxide, and mixtures thereof into a reaction zone of a reactor, and converting the feed stream into a product stream comprising C2 to C3 hydrocarbons in the reaction zone in the presence of a hybrid catalyst. The hybrid catalyst may include a metal oxide catalyst component and a microporous catalyst component comprising 8-MR pore openings less than or equal to 5.1 A and a cage defining ring size less than or equal to 7.45 A, where a C2/C3 carbon molar ratio of the product stream is greater than or equal to 0.7.
    Type: Application
    Filed: June 18, 2021
    Publication date: July 27, 2023
    Applicant: Dow Global Technologies LLC
    Inventors: Alexey Kirilin, Dean M. Millar, Adam Chojecki, Joseph F. DeWilde, Glenn Pollefeyt, Davy L.S. Nieskens, Andrzej Malek
  • Publication number: 20230062065
    Abstract: A process for preparing C2 to C4 olefins includes introducing a feed stream of hydrogen gas and a carbon-containing gas into a reaction zone of a reactor and converting the feed stream into a product stream including C2 to C4 olefins in the reaction zone in the presence of a hybrid catalyst and in a non-oxidative atmosphere. The hybrid catalyst includes a metal oxide catalyst component comprising gallium oxide and zirconia, and a microporous catalyst component having an 8 membered ring structure. The process also includes periodically introducing an oxidative atmosphere into the reaction zone.
    Type: Application
    Filed: December 14, 2020
    Publication date: March 2, 2023
    Applicant: Dow Global Technologies LLC
    Inventors: Joseph F. DEWILDE, Adam CHOJECKI, Alexey KIRILIN, Ewa A. TOCHA-BIELAK, David F. Yancey, Glenn Pollefeyt, Davy L.S. NIESKENS, Andrzej MALEK
  • Publication number: 20230052682
    Abstract: A process for preparing C2 to C4 hydrocarbons includes introducing a feed stream into a reaction zone of a reactor, the feed stream comprising hydrogen gas and carbon monoxide. An additional stream is introduced into the reaction zone of the reactor, the additional stream comprising carbon dioxide. A combined stream that includes the feed stream and the additional stream is converted into a product stream comprising C2 to C4 hydrocarbons in the reaction zone in the presence of a hybrid catalyst. The hybrid catalyst includes a mixed metal oxide catalyst component, and a microporous catalyst component. The process operates at a gas hourly space velocity in excess of 2500 hr-1 and effectively yields a net carbon dioxide selectivity of less than 5.0% and a productivity of C2-C4 hydrocarbons greater than 75 g hydrocarbons per kilogram of catalyst per hour.
    Type: Application
    Filed: December 2, 2020
    Publication date: February 16, 2023
    Applicant: Dow Global Technologies LLC
    Inventors: Glenn Pollefeyt, Davy L.S. Nieskens, Alexey Kirilin, Adam Chojecki, Joseph F. Dewilde, Barry B. Fish, Andrzej Malek
  • Patent number: 11548835
    Abstract: A process for preparing C2 to C5 olefins includes introducing a feed stream comprising hydrogen and at least one carbon-containing component selected from the group consisting of CO, CO2, and mixtures thereof into a reaction zone. The feed stream is contacted with a hybrid catalyst in the reaction zone, and a product stream is formed that exits the reaction zone and includes C2 to C5 olefins. The hybrid catalyst includes a methanol synthesis component and a solid microporous acid component that is selected from molecular sieves having 8-MR access and having a framework type selected from the group consisting of CHA, AEI, AFX, ERI, LTA, UFI, RTH, and combinations thereof. The methanol synthesis component comprises a metal oxide support and a metal catalyst. The metal oxide support includes titania, zirconia, hafnia or mixtures thereof, and the metal catalyst includes zinc.
    Type: Grant
    Filed: October 11, 2018
    Date of Patent: January 10, 2023
    Assignee: Dow Global Technologies
    Inventors: Alexey Kirilin, Adam Chojecki, Kyle C. Andrews, Vera P. Santos Castro, Aysegul Ciftci Sandikci, Davy L. S. Nieskens, Peter E. Groenendijk, Andrzej Malek
  • Publication number: 20220395815
    Abstract: A method for preparing a heterogeneous catalyst. The method comprises steps of: (a) combining (i) a support, (ii) an aqueous solution of a noble metal compound and (iii) a C2-C18 thiol comprising at least one hydroxyl or carboxylic acid substituent; to form a wet particle and (b) removing water from the wet particle by drying followed by calcination to produce the catalyst.
    Type: Application
    Filed: August 17, 2022
    Publication date: December 15, 2022
    Inventors: Victor J. Sussman, Wen-Sheng Lee, Jeffrey A. Herron, D. Wayne Blaylock, Daniel J. Arriola, Andrew T. Heitsch, Alexey Kirilin, Heidi Clements, Abrin L. Schmucker, Daniel A. Hickman
  • Patent number: 11446642
    Abstract: A hybrid catalyst including a metal oxide catalyst component comprising chromium, zinc, and at least one additional metal selected from the group consisting of iron and manganese, and a microporous catalyst component that is a molecular sieve having 8-MR pore openings. The at least one additional metal is present in an amount from 5.0 at % to 20.0 at %.
    Type: Grant
    Filed: June 20, 2019
    Date of Patent: September 20, 2022
    Assignee: Dow Global Technologies LLC
    Inventors: Glenn Pollefeyt, Davy L. S. Nieskens, Vera P. Santos Castro, Alexey Kirilin, Adam Chojecki, David Yancey, Andrzej Malek
  • Publication number: 20220220044
    Abstract: A method for preparing C2 to C5 paraffins including introducing a feed stream of hydrogen gas and a carbon-containing gas selected from carbon monoxide, carbon dioxide, and mixtures thereof into a reaction zone of a reactor. Converting the feed stream into a product stream that includes C2 to C5 paraffins in the reaction zone in the presence of a hybrid catalyst. The hybrid catalyst including a microporous catalyst component; and a metal oxide catalyst component. The metal oxide catalyst component including a metal component present on a metal oxide support material. The metal oxide support material includes at least one oxide of a metal selected from Group 4 of the IUPAC periodic table of elements. The product stream has a C3/C2 carbon molar ratio greater than or equal to 4.0.
    Type: Application
    Filed: May 7, 2020
    Publication date: July 14, 2022
    Applicant: Dow Global Technologies LLC
    Inventors: Alexey Kirilin, Adam Chojecki, Joseph F. Dewilde, Glenn Pollefeyt, Davy L.S. Nieskens, Andrzej Malek
  • Publication number: 20220088574
    Abstract: A method for preparing C2 to C5 paraffins includes introducing a feed stream including hydrogen gas and a carbon-containing gas selected from carbon monoxide, carbon dioxide, and mixtures thereof into a reaction zone of a reactor. Converting the feed stream into a product stream including C2 to C5 paraffins in the presence of a hybrid catalyst. The hybrid catalyst includes a microporous catalyst component; and a metal oxide catalyst component selected from (A) a bulk material consisting of gallium oxide, (B) gallium oxide present on a titanium dioxide support material, and (C) a mixture of gallium oxide and at least one promoter present on a support material selected from Group 4 of the IUPAC periodic table of elements.
    Type: Application
    Filed: December 16, 2019
    Publication date: March 24, 2022
    Applicant: Dow Global Technologies LLC
    Inventors: Alexey Kirilin, Adam Chojecki, Glenn Pollefeyt, Davy L.S. Nieskens, Kyle C. Andrews, Vera P. Santos Castro, Joseph F. DeWilde, David F. Yancey, Andrzej Malek
  • Publication number: 20220089814
    Abstract: A process for preparing a copolymer polyol containing a reduced content of residual monomers and volatiles including the steps of: (a) providing at least one copolymer polyol containing a first initial content of residual monomers and volatiles; (b) providing at least one molecular sieve adsorbent; (c) contacting the at least one copolymer polyol with the at least one molecular sieve adsorbent for a period of time and at a temperature sufficient for the at least one molecular sieve adsorbent to adsorb at least a portion of the first initial content of residual monomers and volatiles present in the at least one copolymer polyol to reduce the first initial content of residual monomers and volatiles of the at least one copolymer polyol to form at least one copolymer polyol containing a second reduced content of residual monomers and volatiles; and (d) separating the at least one molecular sieve adsorbent containing a portion of the first initial content residual monomers and volatiles from the at least one copol
    Type: Application
    Filed: January 30, 2020
    Publication date: March 24, 2022
    Inventors: Sven Claessens, Alexey Kirilin, Van Gaalen Gerrit-Jan, Balamurali Sreedhar, An Adams
  • Publication number: 20220080392
    Abstract: A process for preparing C2 to C4 olefins includes introducing a feed stream comprising hydrogen gas and a carbon-containing gas selected from carbon monoxide, carbon dioxide, and mixtures thereof into a reaction zone of a reactor. The feed stream is converted into a product stream including C2 to C4 olefins in the reaction zone in the presence of the hybrid catalyst. The hybrid catalyst includes a metal oxide catalyst component comprising gallium oxide and phase pure zirconia, and a microporous catalyst component.
    Type: Application
    Filed: December 16, 2019
    Publication date: March 17, 2022
    Applicant: Dow Global Technologies LLC
    Inventors: Adam Chojecki, Alexey Kirilin, Andrzej Malek, Joseph F. DeWilde, Vera P. Santos Castro, David F. Yancey, Kyle C. Andrews
  • Publication number: 20210371355
    Abstract: A process for preparing C2 to C5 olefins includes introducing a feed stream comprising hydrogen and at least one carbon-containing component selected from the group consisting of CO, CO2, and mixtures thereof into a reaction zone. The feed stream is contacted with a hybrid catalyst in the reaction zone, and a product stream is formed that exits the reaction zone and includes C2 to C5 olefins. The hybrid catalyst includes a methanol synthesis component and a solid microporous acid component that is selected from molecular sieves having 8-MR access and having a framework type selected from the group consisting of CHA, AEI, AFX, ERI, LTA, UFI, RTH, and combinations thereof. The methanol synthesis component comprises a metal oxide support and a metal catalyst. The metal oxide support includes titania, zirconia, hafnia or mixtures thereof, and the metal catalyst includes zinc.
    Type: Application
    Filed: October 11, 2018
    Publication date: December 2, 2021
    Applicant: Dow Global Technologies LLC
    Inventors: Alexey Kirilin, Adam Chojecki, Kyle C. Andrews, Vera P. Santos Castro, Aysegul Ciftci Sandikci, Davy L.S. Nieskens, Peter E. Groenendijk, Andrzej Malek
  • Publication number: 20210292259
    Abstract: According to one or more embodiments described herein, a method for dehydrogenating hydrocarbons may include passing a hydrocarbon feed comprising one or more alkanes or alkyl aromatics into a fluidized bed reactor, contacting the hydrocarbon feed with a dehydrogenation catalyst in the fluidized bed reactor to produce a dehydrogenated product and hydrogen, and contacting the hydrogen with an oxygen-rich oxygen carrier material in the fluidized bed reactor to combust the hydrogen and form an oxygen-diminished oxygen carrier material. In additional embodiments, a dual-purpose material may be utilized which has dehydrogenation catalyst and oxygen carrying functionality.
    Type: Application
    Filed: August 27, 2019
    Publication date: September 23, 2021
    Applicant: Dow Global Technologies LLC
    Inventors: Kevin Blann, Alexey Kirilin, Andrzej Malek, Victor Sussman, Matthew T. Pretz, Brien A. Stears, Barry B. Fish, Eric E. Stangland, Brian W. Goodfellow, Manish Sharma
  • Publication number: 20210268484
    Abstract: A hybrid catalyst including a metal oxide catalyst component comprising chromium, zinc, and at least one additional metal selected from the group consisting of iron and manganese, and a microporous catalyst component that is a molecular sieve having 8-MR pore openings. The at least one additional metal is present in an amount from 5.0 at % to 20.0 at %.
    Type: Application
    Filed: June 20, 2019
    Publication date: September 2, 2021
    Applicant: Dow Global Technologies LLC
    Inventors: Glenn Pollefeyt, Davy L.S. Nieskens, Vera P. Santos Castro, Alexey Kirilin, Adam Chojecki, David Yancey, Andrzej Malek
  • Publication number: 20210268482
    Abstract: A hybrid catalyst including a metal oxide catalyst component comprising chromium, zinc, and at least one additional metal selected from the group consisting of aluminum and gallium, and a microporous catalyst component that is a molecular sieve having 8-MR pore openings. The metal oxide catalyst component includes anatomic ratio of chromium:zinc (Cr:Zn) from 0.35 to 1.00, and the at least one additional metal is present in an amount from 25.0 at % to 40.0 at %. A process for preparing C2 and C3 olefins comprising: a) introducing a feed stream comprising hydrogen gas and a carbon-containing gas selected from the group consisting of carbon monoxide, carbon dioxide, and mixtures thereof into a reaction zone of a reactor; and b) converting the feed stream into a product stream comprising C2 and C3 olefins in the reaction zone in the presence of said hybrid catalyst.
    Type: Application
    Filed: June 20, 2019
    Publication date: September 2, 2021
    Applicant: Dow Global Technologies LLC
    Inventors: Glenn Pollefeyt, Davy L.S. Nieskens, Vera P. Santos Castro, Alexey Kirilin, Adam Chojecki, David Yancey, Andrzej Malek