Abstract: A vacuum cleaner brushroll including a spindle rotated by a drive belt having grooves in its inner drive surface extending lengthwise around the belt, and a pulley formed in one-piece with the spindle, the pulley having a flat, smooth belt surface parallel to the spindle axis.

Abstract: A vacuum cleaner brushroll characterized by a bristle tufted arrangement that forms multiple dwell positions around the brushroll. In each dwell position, the majority of bristle tufts along the length of the spindle are out of sweeping contact with the carpet which allows the carpet to drawn upwardly toward the mouth of the vacuum cleaner nozzle. The up and down carpet movement that occurs during brushroll rotation enhances its cleaning performance.

Abstract: A vacuum cleaner brushroll having skirted, one piece plastic ferrules inserted into the ends of a tufted, wood spindle so that the ferrule skirts embrace the spindle end portions to prevent the ferrules from loosening upon expansion of the spindle due to moisture. The skirts are drilled to permit angled tufting to be inserted very near the spindle ends with the tufting extending axially and radially outwardly beyond the spindle ends to provide improved edge cleaning and create a wider cleaning path compared to conventional brushroll designs.

Abstract: A vacuum cleaner brushroll including a spindle, bristle tufts carried by the spindle, and sleeves fitted on the ends of the spindle, the bristle tufts including angled end tufts that extend through the sleeve outwardly beyond the ends of the spindle to provide a wide cleaning path and improved edge cleaning capability upon rotation of the brushroll. The sleeve on one end of the brushroll has a pulley.

Abstract: A vacuum cleaner brushroll having angled tuft patterns effective to increase cleanability performance of the vacuum. The brushroll comprises a spindle and at least two patterns of bristled tufts. The patterns may be helical shaped rows. The rows may define tuft pairs, wherein each tuft in a pair is equidistant from a spindle each and shares a common sweeping path. A majority of the pairs are formed by tufts that are alternatively positioned at acute and obtuse angles to the spindle axis of the brushroll. Two tufts within a pair may be positioned at supplementary angles.

Abstract: A vacuum cleaner brushroll having skirted, one piece plastic ferrules inserted into the ends of a tufted, wood spindle so that the ferrule skirts embrace the spindle end portions to prevent the ferrules from loosening upon expansion of the spindle due to moisture. The skirts are drilled to permit angled tufting to be inserted very near the spindle ends with the tufting extending axially and radially outwardly beyond the spindle ends to provide improved edge cleaning and create a wider cleaning path compared to conventional brushroll designs.

Abstract: A vacuum cleaner brushroll including a spindle, bristle tufts carried by the spindle, and sleeves fitted on the ends of the spindle, the bristle tufts including angled end tufts that extend through the sleeve outwardly beyond the ends of the spindle to provide a wide cleaning path and improved edge cleaning capability upon rotation of the brushroll. The sleeve on one end of the brushroll has a pulley.

Abstract: A brushroll having a pulley driven spindle with an end assembly at each end rotatably mounting the spindle in a vacuum cleaner nozzle. On the pulley end of the spindle, a projecting pin is knurled at one end and inserted into the end of the spindle. An outboard portion of the pin is threaded. The knurling on the pin forms an abutment shoulder outboard of the end of the spindle. The drive pulley is threaded onto the threaded end of the pin until it contacts a bearing and presses it against the abutment shoulder, so as to prevent the pin from being jacked out of the spindle when the pulley is threaded onto the pin.

Abstract: An improved vacuum cleaner brushroll including a tufted spindle supported by end assemblies. The end assemblies have bearings that rotatably mount the spindle in a vacuum cleaner nozzle. Rotation of the spindle is effective to pick up debris. The improvement comprises the spindle being a hollow tubular member. Each of the end assemblies includes a plug fitted into a respective axial end of the spindle. The plug or spindle has ribs in a cylindrical surface which engage the material of the other of the plug or spindle to resist rotation between the spindle and the plug. One of the bearings has a first portion operably connectable with the plug. A relatively rotatable second portion of the bearing is operably connectable with a brushroll mounting structure of the vacuum cleaner nozzle.

Abstract: An improved vacuum cleaner brushroll including a tufted spindle supported by end assemblies. The end assemblies have bearings that rotatably mount the spindle in a vacuum cleaner nozzle. Rotation of the spindle is effective to pick up debris. The improvement comprises the spindle being a hollow tubular member. Each of the end assemblies includes a plug fitted into a respective axial end of the spindle. The plug or spindle has ribs in a cylindrical surface which engage the material of the other of the plug or spindle to resist rotation between the spindle and the plug. One of the bearings has a first portion operably connectable with the plug. A relatively rotatable second portion of the bearing is operably connectable with a brushroll mounting structure of the vacuum cleaner nozzle.

Abstract: A vacuum cleaner brushroll including a tufted spindle supported by end assemblies having bearings that rotatably mount the spindle in the vacuum cleaner nozzle. The brushroll includes a spindle and improved end assemblies for supporting the spindle comprising a first member fixed to an end of the spindle, a relatively rotatable second member having a portion that is adapted to mate with mounting structure in the vacuum cleaner nozzle, a bearing which is supported by the second member and in turn supports the first member and stub shaft structure for coupling the first member with the bearing. Either the first or second member has a pair of annular walls that are radially spaced apart to define an annular channel, while the other member has an annular skirt that extends into the annular channel to form a labyrinth thread seal.

Abstract: A vacuum cleaner brushroll including a tufted spindle supported by end assemblies having bearings that rotatably mount said spindle in the vacuum cleaner nozzle. The brushroll includes a spindle and improved end assemblies for supporting the spindle comprising a first member fixed to an end of said spindle, a relatively rotatable second member having a portion that is adapted to mate with mounting structure in the vacuum cleaner nozzle, a bearing which is supported by the second member and in turn supports the first member and stub shaft structure for coupling the first member with the bearing. Either the first or second member has a pair of annular walls that are radially spaced apart to define an annular channel, while the other member has an annular skirt that extends into the annular channel to form a labyrinth thread seal.

Abstract: A brushroll having a spindle and a pair of end assemblies each including a thread guard, a shouldered stub shaft, a bearing and an end cap. The thread guards each include a pair of radially spaced annular wall portions which define channels opening outward from the spindle. The end caps have peripheral walls which extend into the channels defined by the thread guards to prevent threads loosened by the brushroll from fouling the brushroll bearings. Spools formed in the end caps cvapture threads flowing outwardly along the brushroll to prevent the threads from working their way back to the bearing. In a preferred construction, the spindle carries tufts which are angled toward the ends of the spindle in order to encourage the flow of threads toward the ends of the spindle.