Patents by Inventor Alfred Lipp

Alfred Lipp has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 4908173
    Abstract: The invention is a molded body of polycrystalline aluminum nitride having a density of at least 99.8% TD and comprising:______________________________________ at least 99 % by weight A1N up to 0.35 % by weight residual oxygen up to 0.35 % by weight residual carbon and up to 0.30 % by weight metallic impurities (Fe, Si, Ca, Mg). ______________________________________In the molded body, the aluminum nitride is present in the form of a single phase, homogeneous, isotropic microstructure having a maximum grain size of 5 .mu.m. The residual oxygen and the residual carbon are present in the form of a solid solution in the aluminum nitride lattice and ceramografically not detectable as separate phase(s) up to a manification of 2400 times. The molded bodies have a bending strength measured according to the 4-point method, at room temperature and up to about 1400.degree. C., of at least 500 N/mm.sup.2, a predominantly transcrystalline rupture modulus and a thermal conductivity at 300 K of at least 150 W/mK.
    Type: Grant
    Filed: August 29, 1988
    Date of Patent: March 13, 1990
    Inventors: Karl-Alexander Schwetz, Wolfgang Grellner, Klaus Hunold, Max Mohr, Alfred Lipp
  • Patent number: 4885264
    Abstract: Pressure-sintered polycrystalline mixed materials, with a base of boron nitride, oxides and carbides, are provided in which the hexagonal boron nitride fraction is about 30 to about 85% by weight, the oxide fraction (ZrO.sub.2, MgO) is about 10 to about 50% by weight, and the carbide fraction (SiC, TiC, ZrC) is about 5 to about 20% by weight. These mixed materials have a density of at least 94% of the theoretical density and can be produced by hot-pressing powder mixtures composed of hexagonal boron nitride, the selected oxides and carbides at temperatures in the range of from 1500.degree. C. to 1800.degree. C. under a die pressure of 7 to 20 MPa or by isostatically hot-pressing, in a vacuum tight closed case, at temperatures in the range from about 1400.degree. C. to about 1700.degree. C. under a pressure of about 100 to about 300 MPa in a high-pressure autoclave using an inert gas as the pressure transfer medium.
    Type: Grant
    Filed: April 28, 1989
    Date of Patent: December 5, 1989
    Assignee: Elektroschmelzwerk Kempten GmbH
    Inventors: Peter Sindlhauser, Klaus Hunold, Alfred Lipp
  • Patent number: 4814301
    Abstract: The invention relates to polycrystalline sintered articles comprising at least 50% by weight of crystalline silicon nitride phase of which at least 90% by weight is in the .beta.-form, and at least one secondary crystalline intergranular silicate phase, and having a density of at least 99% of the theoretically possible density, a modulus of elasticity at room temperature of less than 300 kN/mm.sup.2, a short-term bending strength at room temperatue, measured according to the 4-point method, of at least 600 N/mm.sup.2 which, up to 1200.degree. C., decreases by less than 50%, and a long-term bending strength, measured according to the 4-point method, which is characterized by a numerical value of more than 40 at 1200.degree. C. for the crack growth resistance parameter n.
    Type: Grant
    Filed: December 21, 1987
    Date of Patent: March 21, 1989
    Assignee: Elektroschmelzwerk Kempten GmbH
    Inventors: Detlef Steinmann, Alfred Lipp
  • Patent number: 4803183
    Abstract: The invention is a molded body of polycrystalline aluminum nitride having a density of at least 99.8% TD and comprising:at least 99% by weight AlNup to 0.35% by weight residual oxygenup to 0.35% by weight residual carbon andup to 0.03% by weight metallic impurities (Fe, Si, Ca, Mg).In the molded body, the aluminum nitride is present in the form of a single phase, homogeneous, isotropic microstructure having a maximum grain size of 5 .mu.m. The residual oxygen and the residual carbon are present in the form of a solid solution in the aluminum nitride lattice and caromografically not detectable as separate phase(s) up to a magnification of 2400 times. The molded bodies have a bending strength measured according to the 4-point method, at room temperature and up to about 1400.degree. C., of at least 500 N/mm.sup.2, a predominantly transcrystalline rupture modulus and a thermal conductivity at 300 K of at least 150 W/mK.
    Type: Grant
    Filed: February 20, 1987
    Date of Patent: February 7, 1989
    Assignee: Elektroschmelzwerk Kempten GmbH
    Inventors: Karl-Alexander Schwetz, Wolfgang Grellner, Klaus Hunold, Max Mohr, Alfred Lipp
  • Patent number: 4743571
    Abstract: Polycrystalline sintered bodies are provided consisting of at least 66% by weight of a crystalline Si.sub.3 N.sub.4 phase, of which at least 90% by weight is in the beta-modification, and of up to 34% by weight of secondary intergranular grain boundary phases of oxide, carbide and/or nitride. At least 25% by weight of the secondary grain boundary phases consists of a quasi-ternary crystalline compound in the E.sub.1 --E.sub.2 --E.sub.3 triangle of the Ga.sub.2 O.sub.3 --La.sub.2 O.sub.3 -Al.sub.2 O.sub.3 ternary system called "Gala", the "Gala" compound being prepared from gallium oxide, lanthanum oxide and aluminum oxide prior to producing the sintered bodies.The polycrystalline sintered bodies are produced by sintering with and without application of pressure from silicon nitride powders having a portion of impurities not exceeding 4.0% by weight, sintering additives of oxides and optionally other refractory admixtures of carbides and/or nitrides.
    Type: Grant
    Filed: February 26, 1987
    Date of Patent: May 10, 1988
    Assignee: Elektroschmelzwerk Kempten GmbH
    Inventors: Detlef Steinmann, Alfred Lipp, Hubert Thaler, Dietrich Lange
  • Patent number: 4732620
    Abstract: The invention is an improved theroelement which comprises a graphite/boron carbide thermocouple, the arms of which are constructed as a tube and a rod, arranged concentrically inside the tube, which are electrically connected at one end. One of the arms of the thermocouple consists essentially of boron carbide formed from self bonding boron carbide by pressureless sintering. Prefabricated sleeves of high-purity, boron-oxide-free hexagonal boron nitride are used between the arms of the thermocouple as spacers. Only the end of the arm of the thermocouple constructed as a rod is secured in an electrically conductive connecting piece and the arm is freely mobile in the direction towards the cold junction.
    Type: Grant
    Filed: March 14, 1986
    Date of Patent: March 22, 1988
    Assignee: Elektroschmelzwerk Kempten GmbH
    Inventors: Klaus Hunold, Alfred Lipp, Klaus Reinmuth, Peter Arnold
  • Patent number: 4687655
    Abstract: The invention is a process for the manufacture of shaped articles of reaction-bonded silicon nitride in which pre-shaped articles of silicon powder are heated in a first stage under a nitrogen gas pressure of at least 6 MPa at a heating rate of not more than 50.degree. C. per hour to a reaction temperature below the melting point of silicon, the article is maintained at the reaction temperature for at least 0.5 hours and subsequently, in a second stage, heating the article at a heating rate of at least 500.degree. C. per hour to a temperature above the melting point of silicon and maintaining the article at that temperature for from 1 to 7 hours. The process can nitridate both pre-shaped articles consisting of silicon powder and, optionally, up to 15% by weight Si.sub.3 N.sub.4 powder and those containing up to 10% by weight of a sintering aid such as Y.sub.2 O.sub.3.
    Type: Grant
    Filed: April 11, 1986
    Date of Patent: August 18, 1987
    Assignee: Elektroschmelzwerk Kempten GmbH
    Inventors: Klaus Hunold, Alfred Lipp, Klaus Reinmuth, Peter Arnold, Johannes Napholcz
  • Patent number: 4684480
    Abstract: The invention is a ceramically-bonded large-area neutron absorber articles of low density having a space filling ofabout 40 to 60% by volume boron carbide+silicon carbide in a B.sub.4 C:SiC ratio of about 9:1 to 1:9 andabout 10 to 20% by volume of free carbon, the remainder pores.They have a density of from about 1.5 to 2.2 g/cm.sup.3 and a flexural strength of from about 20 to 50 N/mm.sup.2 at room temperature measured according to the 3-point method, which strength after the corrosion test of immersion for about 3000 hours in boiling water, drops by less than about 40% of the initial value. Graphite powder may optionally be included with a pulverulent organic resin binder and a wetting agent, molding the mixture under pressure at about room temperature, curing the resin binder at temperatures of up to about 180.degree. C. and then coking the molded plates in the absence of air at temperatures of up to about 1000.degree. C. under a controlled temperature program.
    Type: Grant
    Filed: November 13, 1984
    Date of Patent: August 4, 1987
    Assignee: Elektroschmelzwerk Kempten GmbH
    Inventors: Alfred Lipp, Klaus Reinmuth, Detlef von Struensee
  • Patent number: 4661740
    Abstract: The invention is a polycrystalline sintered body based on lanthanum hexaboride and having a density of at least 95% of the theoretical density. The sintered body comprises lanthanum hexaboride, boron carbide and amorphous carbon, the content of B.sub.4 C+C being from 0.1 to 10% by weight and the total amount of La+B+C being at least 99.0% by weight, in each case calculated on the total weight. The sintered bodies have a homogeneous microstructure with mean grain sizes<10 .mu.m, in which, in addition to the crystalline lanthanum hexaboride phase, boron carbide and carbon are detectable as separate, finely divided phases.The sintered bodies can be manufactured by pressureless sintering at temperatures of from 2150.degree. to 2200.degree. C. from powder mixtures comprising lanthanum hexaboride and, in addition, mixtures of a carbon-containing material and a boron component.
    Type: Grant
    Filed: April 21, 1986
    Date of Patent: April 28, 1987
    Assignee: Elektroschmelzwerk Kempten GmbH
    Inventors: Heinrich Knoch, Eckhart Bechler, Alfred Lipp
  • Patent number: 4634640
    Abstract: The invention is a shaped article of boron nitride having a density of at least 95% of the theoretical density which consists of polycrystalline hexagonal boron nitride in the form of a homogeneous isotropic microstructure and which has been manufactured from pure boron nitride powder without the concomitant use of sintering aids by isostatic hot-pressing in a vacuum-tight casing at temperatures of from about 1200.degree. to 1500.degree. C. under a pressure of from about 50 to 300 MPa. Boron nitride powders having a free boric oxide content of not more than 1.0% by weight and having a specific surface area of from 5 to 30 m.sup.2 /g are used as starting material. The powders either are filled into prefabricated casings consisting of steel or glass and densified by vibration or are preshaped to form green bodies having pores open to the surface and then placed in prefabricated casings or coated with a material which forms a vacuum-tight casing.
    Type: Grant
    Filed: August 31, 1984
    Date of Patent: January 6, 1987
    Assignee: Elektroschmelzwerk Kempten GmbH
    Inventors: Klaus Hunold, Alfred Lipp, Klaus Reinmuth
  • Patent number: 4614724
    Abstract: The invention relates to polycrystalline sintered compact based on europium hexaboride having a density of at least 85% of the theoretical density. The compacts comprise EuB.sub.6, from about 0.1 to 10% by weight of B.sub.4 C and, optionally, amorphous carbon, and have a total of Eu+B+C of at least 98.5% by weight. They have a homogeneous microstructure with mean grain sizes of less than 20 .mu.m, in which, in addition to the crystalline phase EuB.sub.6-x C.sub.x, in which x has values of from 0 to 0.25, B.sub.4 C can be detected as a separate, finely divided, crystalline phase.The sintered compacts can be manufactured from powder mixtures comprising europium hexaboride of stoichiometric composition and additions of boron carbide and/or mixtures of a carbon-containing material and a boron component by means of hot pressing in graphite moulds, by means of isostatic hot pressing in casings that can be sealed so that they are gas-impermeable, or by means of pressureless sintering.
    Type: Grant
    Filed: December 19, 1983
    Date of Patent: September 30, 1986
    Assignee: Elektroschmelzwerk Kempten GmbH
    Inventors: Heinrich Knoch, Karl A. Schwetz, Alfred Lipp, Eckhart Bechler
  • Patent number: 4564601
    Abstract: The invention is substantially pore-free shaped articles which consist essentially of polycrystalline .alpha.- or .beta.-silicon carbide in the form of a single-phase homogeneous microstructure having grain sizes not exceeding 8 .mu.m, and which are manufactured from SiC powder, without the concomitant use of sintering aides, by isostatic hot-pressing in a vacuum-tight casing at temperatures of from about 1900.degree. C. to 2300.degree. C. and at pressures of from about 100 to 400 MPa. The SiC starting materials have .alpha.- and/or .beta.-SiC powders having a total content of metallic impurities not exceeding 0.1% by weight and a particle size of 4 .mu.m and finer.
    Type: Grant
    Filed: August 29, 1984
    Date of Patent: January 14, 1986
    Assignee: Elektroschmelzwerk Kempten GmbH
    Inventors: Jochen Kriegesmann, Klaus Hunold, Alfred Lipp, Klaus Reinmuth, Karl A. Schwetz
  • Patent number: 4560668
    Abstract: The invention is substantially pore-free shaped articles consisting essentially of polycrystalline silicon nitride and polycrystalline silicon carbide in the form of a homogeneous microstructure having grain sizes of not more than 10 .mu.m manufactured from mixtures of Si.sub.3 N.sub.4 powder and SiC powder in a weight ratio of from 5:95 to 95:5 without the concomitant use of sintering aids by isostatic hot pressing in a vacuum-sealed casing at temperatures of from 1800.degree. to 2200.degree. C. and a pressure of from 100 to 400 MPa.
    Type: Grant
    Filed: September 7, 1984
    Date of Patent: December 24, 1985
    Assignee: Elektroschmelzwerk Kempten GmbH
    Inventors: Klaus Hunold, Alfred Lipp, Klaus Reinmuth
  • Patent number: 4528120
    Abstract: The invention is refractory, electrically conductive, mixed materials based on hexagonal boron nitride and at least one electrically conductive component such as titanium boride and zirconium boride, and having a density of at least about 95% of the theoretical density and nondirection-dependent properties, which have been manufactured from powder mixtures that are practically free of oxygen and metal and comprisefrom about 10 to 60% by weight of boron nitride,from about 0 to 60% by weight of aluminum nitride and/or silicon nitride, andfrom about 30 to 70% by weight of an electrically conductive component,without the concomitant use of sintering aids by means of isostatic hot pressing in a vacuum-tight casing at temperatures of from about 1400.degree. to 1700.degree. C. and under a pressure of from about 100 to 300 MPa. The powder mixtures are pre-densified to form green bodies in block form and are then introduced into casings or coated with a material forming a vacuum-tight casing.
    Type: Grant
    Filed: April 19, 1984
    Date of Patent: July 9, 1985
    Assignee: Elektroschmelzwerk Kempten GmbH
    Inventors: Klaus Hunold, Alfred Lipp, Klaus Reinmuth
  • Patent number: 4495123
    Abstract: The invention is a shaped article of boron nitride having a density of at least 95% of the theoretical density which consists of polycrystalline hexagonal boron nitride in the form of a homogeneous isotropic microstructure and which has been manufactured from pure boron nitride powder without the concomitant use of sintering aids by isostatic hot-pressing in a vacuum-tight casing at temperatures of from about 1200.degree. to 1500.degree. C. under a pressure of from about 50 to 300 MPa. Boron nitride powders having a free boric oxide content of not more than 1.0% by weight and having a specific surface area of from 5 to 30 m.sup.2 /g are used as starting material. The powders either are filled into prefabricated casings consisting of steel or glass and densified by vibration or are preshaped to form green bodies having pores open to the surface and then placed in prefabricated casings or coated with a material which forms a vacuum-tight casing.
    Type: Grant
    Filed: December 29, 1982
    Date of Patent: January 22, 1985
    Assignee: Elektroschmelzwerk Kempten GmbH
    Inventors: Klaus Hunold, Alfred Lipp, Klaus Reinmuth
  • Patent number: 4467043
    Abstract: The invention relates to dense shaped articles of polycrystalline .alpha.-silicon carbide containing from 0.1 to 0.4%, by weight, of aluminum and optionally, a small amount of nitrogen and/or phosphorus, having a homogeneous virtually single-phase microstructure. The additional constituents are substantially in the form of a solid solution in the .alpha.-SiC lattice. The shaped articles are distinguished by flexural strength of at least 600 N/mm.sup.2 up to 1450.degree. C. and low subcritical crack propagation under mechanical stress. The fracture mechanism is trans granular up to at least 1450.degree. C. The shaped articles are manufactured by simultaneously shaping and hot pressing pulverulent .alpha.-silicon carbide containing a small amount of an aluminum-containing additive, such as aluminum powder, aluminum nitride and/or aluminum phosphide, at temperatures between 1850.degree. C. and 2300.degree. C. under a pressure of at least 100 bar (10 MPa).
    Type: Grant
    Filed: June 23, 1983
    Date of Patent: August 21, 1984
    Assignee: Elektroschmelzwerk Kempten GmbH
    Inventors: Jochen Kriegesmann, Alfred Lipp, Klaus Reinmuth
  • Patent number: 4381931
    Abstract: The invention relates to a process for the manufacture of substantially pore-free shaped articles of polycrystalline material such as aluminium oxide, titanium boride, silicon nitride or silicon carbide, in which pulverulent materials or preformed articles having pores open towards the surface, in a vacuum-tight sealed glass casing that has a viscosity of less than 10.sup.6 Pas at the pressing temperature employed, are isostatically hot-pressed in a high-pressure autoclave using an inert gas as pressure-transfer medium. By being embedded in a flowable pile or by having a layer applied to them in the form of a suspension, the glass-encased powders or articles are brought into contact with a heat-resistant pulverulent material that, upon softening of the glass casing, penetrates into the surface of the glass of reacts with it, with the result that the glass casing is reinforced from the outside at the pressing temperature.
    Type: Grant
    Filed: September 23, 1981
    Date of Patent: May 3, 1983
    Assignee: Elektroschmelzwerk Kempten GmbH
    Inventors: Klaus Hunold, Klaus Reinmuth, Alfred Lipp
  • Patent number: 4351858
    Abstract: The invention is a process for the manufacture of substantially pore-free shaped articles from polycrystalline material, such as tungsten carbide, silicon nitride, titanium boride or silicon carbide, in which encased articles preformed from pulverulent materials and having open pores are isostatically hot-pressed in a vacuum-sealed casing of vitreous or ceramic-like material in a high-pressure autoclave using an inert gas as pressure-transfer medium. Before the application of the casing material, a first layer comprising material that can be decomposed or melted, such as an organic wax or a resin-like product, or of a compressible heat-resistant material such as inorganic fibers or felts, is applied to the preformed articles. Then, the encased articles are thermally treated until the glass or ceramic layer is fused or sintered gas-tight. The articles pretreated in this manner are then isostatically hot-pressed.
    Type: Grant
    Filed: February 25, 1981
    Date of Patent: September 28, 1982
    Assignee: Elektroschmelzwerk kempten GmbH
    Inventors: Klaus Hunold, Klaus Reinmuth, Alfred Lipp, Johannes Napholcz, Peter Arnold
  • Patent number: 4326039
    Abstract: The invention relates to dense shaped articles of polycrystalline .beta.-silicon carbide containing small amounts of aluminum and optionally, nitrogen and/or phosphorus, having a virtually single-phase microstructure since the additional constituents are substantially in the form of a solid solution in the .beta.-SiC lattice. The shaped articles are characterized by high temperature flexural strengths of at least 600 N/mm.sup.2 at temperatures up to 1450.degree. C. The fracture mechanism is transgranular up to at least 1450.degree. C. The shaped articles are manufactured by hot-pressing and simultaneously shaping pulverulent .beta.-silicon carbide with small amounts of an aluminum-containing additive, such as aluminum powder or aluminum nitride and/or aluminum phosphide, at temperatures between 1750.degree. C. and 2200.degree. C. under a pressure of at least 100 bar (10 MPa).
    Type: Grant
    Filed: June 25, 1980
    Date of Patent: April 20, 1982
    Assignee: Elektroschmelzwerk Kempten GmbH
    Inventors: Jochen Kriegesmann, Alfred Lipp, Klaus Reinmuth
  • Patent number: 4252691
    Abstract: The subject of the invention is thin large-area neutron-absorber plates having a volume composition of from 40 to 60% and preferably from 45 to 60% by volume of boron carbide, from 25 to 5% by volume and preferably 15 to 5% by volume of free carbon, the remainder being pores, a density of from 1.4 to 1.8 g/cm.sup.3, a flexural strength at room temperature of from 15 to 45 N/mm.sup.2, a compressive strength at room temperature of from 25 to 60 N/mm.sup.2, a modulus of elasticity at room temperature of from 10,000 to 20,000 N/mm.sup.2, and a resistance to ionizing radiation of at least 10.sup.11 rad, which plates may be produced by mixing boron carbide powder, containing at least 75% by weight of boron and a proportion of boron oxide of less than 0.5% by weight, and having a particle size distribution of at least 95% finer than 50 .mu.
    Type: Grant
    Filed: November 15, 1978
    Date of Patent: February 24, 1981
    Assignee: Elektroschmelzwerk Kempten GmbH
    Inventors: Alfred Lipp, Klaus Reinmuth, Detlef von Struensee