Abstract: An apparatus and a process for simultaneously twisting a channeled core rod, inserting optical fibers into the channels and capturing the twist of the rod while minimizing the insertion stresses imposed on the optical fibers. The apparatus comprises a shape capture die, an insertion die and a core capture means which are located proximate one another to provide a short region of twisting. The insertion die is rotationally fixed to the shape capture die so that as the core passes through the center of the insertion die the fibers are automatically inserted into the channels of the core. The core and inserted fibers are then passed to a core capture means which controls rotation of the core but permits its axial translation. The rotating elements of the machine are driven from a line shaft or other suitable means providing them with identical rotation rates.