Abstract: A reciprocating pump is disclosed. The reciprocating pump may comprise a power end, and a fluid end operatively connected to the power end. The fluid end may include a plunger, a cylinder configured to operatively engage the plunger, and an end block. The plunger, the cylinder, and the end block of the fluid end may each be fabricated from a high toughness martensitic stainless steel composition comprising between 11.50% and 17.00% by weight chromium, between 3.50% and 6.00% by weight nickel, between 0.30% and 1.50% by weight molybdenum, between 0.01% and 0.20% by weight vanadium, and iron.

Abstract: A steel alloy composition is disclosed. The steel alloy composition may comprise 0.36% to 0.60% by weight carbon, 0.30% to 0.70% by weight manganese, between 0.001% to 0.017% by weight phosphorus, 0.15% to 0.60% by weight silicon, and 1.40% to 2.25% by weight nickel. The steel alloy composition may further comprise 0.85% to 1.60% by weight chromium, 0.70% to 1.10% by weight molybdenum, 0.010% to 0.030% by weight aluminum, 0.001% to 0.050% by weight zirconium, and a balance of iron.

Abstract: A mud pump with components manufactured from high strength and toughness steel is disclosed. The mud pump includes a power end and a fluid end. The power end includes a motor, crankshaft rotationally engaged with the motor and a connecting rod rotationally engaged with the crank shaft. The fluid end is operatively connected to the power end and includes a piston, a cylinder configured to operatively engage the plunger, and a drilling fluid module. The crankshaft, the connecting rod, the piston, and the cylinder may each be fabricated from a high strength and toughness steel composition having the following composition in weight percent: 0.25-0.55% carbon, 0.70-1.50% manganese, a maximum of 0.80% silicon, 1.40-2.00% chromium, 0.10-0.55% molybdenum, a maximum of 0.040% aluminum, a maximum of 0.025% phosphorous, a maximum of 0.20% sulfur, a balance of iron, and incidental impurities.

Abstract: A control system for a vacuum arc remelting (VAR) process for a metal includes a direct current (DC) power source, a ram drive, voltage drip short sensor, and a controller, which includes a processor. The drip short sensor may be configured to measure a drip short frequency of the electric arc over a period of time. The controller is configured to determine a real time arc gap length between the electrode tip and the melt pool based on a correlation between the drip short frequency and arc gap length. The controller is further configured to control power input to the electrode by the DC power supply by determining an input power level to input to the electrode based on the real time arc gap length, the input power level configured to generate a desired arc gap length, by the DC power supply, at the input power level.

Abstract: An end block is disclosed. The end block may include a body extending between a front side, a back side, a left side, a right side, a top side and a bottom side. Furthermore, the body may include a first bore extending through the body between an inlet port and an outlet port and a cylinder bore extending between a cylinder port and the first bore. Moreover, the body may include a precipitation hardened martensitic stainless steel comprising between 0.08% and 0.18% by weight carbon, between 10.50% and 14.00% by weight chromium, between 0.65% and 1.15% by weight nickel, between 0.85% and 1.30% by weight copper, iron, and a first precipitate comprising the copper.

Abstract: This invention pertains to plastic injection mold tooling, and also large forgings, formed from a low carbon mold steel having markedly increased hardening and hardenability properties in large sections as contrasted to currently available commercial products. The above attributes are obtained together with equal or better machinability and improved mold parting line wear. When manufactured in conjunction with a double melt process, this invention can improve significantly polishing characteristics and other attributes of molded parts in tooling sets.

Abstract: A reciprocating pump is disclosed. The reciprocating pump may comprise a power end, and a fluid end operatively connected to the power end. The fluid end may include a plunger, a cylinder configured to operatively engage the plunger, and an end block. The plunger, the cylinder, and the end block of the fluid end may each be fabricated from a high toughness martensitic stainless steel composition comprising between 11.50% and 17.00% by weight chromium, between 3.50% and 6.00% by weight nickel, between 0.30% and 1.50% by weight molybdenum, between 0.01% and 0.20% by weight vanadium, and iron.

Abstract: This invention pertains to plastic injection mold tooling, and also large forgings, formed from a low carbon mold steel having markedly increased hardening and hardenability properties in large sections as contrasted to currently available commercial products. The above attributes are obtained together with equal or better machinability and improved mold parting line wear. When manufactured in conjunction with a double melt process, this invention can improve significantly polishing characteristics and other attributes of molded parts in tooling sets.

Abstract: A control system for a vacuum arc remelting (VAR) process for a metal includes a direct current (DC) power source, a ram drive, voltage drip short sensor, and a controller, which includes a processor. The drip short sensor may be configured to measure a drip short frequency of the electric arc over a period of time. The controller is configured to determine a real time arc gap length between the electrode tip and the melt pool based on a correlation between the drip short frequency and arc gap length. The controller is further configured to control power input to the electrode by the DC power supply by determining an input power level to input to the electrode based on the real time arc gap length, the input power level configured to generate a desired arc gap length, by the DC power supply, at the input power level.

Abstract: An end block is disclosed. The end block may include a body extending between a front side, a back side, a left side, a right side, a top side and a bottom side. Furthermore, the body may include a first bore extending through the body between an inlet port and an outlet port and a cylinder bore extending between a cylinder port and the first bore. Moreover, the body may include a precipitation hardened martensitic stainless steel comprising between 0.08% and 0.18% by weight carbon, between 10.50% and 14.00% by weight chromium, between 0.65% and 1.15% by weight nickel, between 0.85% and 1.30% by weight copper, iron, and a first precipitate comprising the copper.