Abstract: In one aspect, a computer-implemented method may include receiving charge cycle data pertaining to a battery pack. The method may include determining, based on the charge cycle data, whether a noise level of a battery management system exceeds a first threshold. In response to determining the noise level exceeds the first threshold, the method may include determining an initial state of charge of the battery pack using coulomb counting by reversing the charge cycle data. In response to determining the noise level does not exceed the first threshold, the method may include determining whether a rest time before charge cycle exceeds a second threshold. In response to determining the rest time before charge cycle does not exceed the second threshold, the method may include determining the initial state of charge of the battery pack using coulomb counting by reversing the charge cycle data.

Abstract: A method for producing a charging connector includes providing a first thermoplastic material; thermoforming the first thermoplastic material into a reinforcement element, wherein the reinforcement element corresponds to a geometry of the charging connector; placing the reinforcement element into a mould for injection moulding; and forming at least a part of the charging connector by injection over molding the reinforcement element with a second thermoplastic material.

Abstract: A charging plug connector includes a power contact component having a first connecting region for galvanic connection to a corresponding connection region of the connecting device; a second connecting region electrically coupled to a charging cable, wherein the power contact component provides electrical energy from the charging cable to the first connecting region; a charging plug housing covering the power contact component; and a compressed air connector mechanically coupled to the charging plug housing; wherein the charging plug connector guides a compressed air stream provided to the compressed air connector to the power contact component for cooling it.

Abstract: A charging connector is provided. The charging connector includes a body having a first body end and a second body end. The charging connector also includes a cable connected to the first body end. The cable houses at least one conductor. The charging connector also includes at least one contact positioned at the second body end and electrically coupled to the at least one conductor. The charging connector also includes a mating interface connected to the second body end. The mating interface has a shroud and at least one contact dome that encloses the at least one contact. The at least one contact dome is at least partially formed of a first material having a first flammability resistance, and the shroud is at least partially formed of a second material having a second flammability resistance. The first flammability resistance is higher than the second flammability resistance.

Abstract: An electric vehicle (EV) charging connector includes a contact element and a passive cooling device attached to the contact element at a connection point. The contact element and the passive cooling device form a thermal conductive arrangement. The charging connector further comprises at least one temperature sensor attached to the thermal conductive arrangement, wherein the at least one temperature sensor is configured to provide temperature data for detecting a thermal conductivity fault of the thermal conductive arrangement.

Abstract: An electric vehicle charging system includes a charging connector configured to receive a charging cable provided with electrical charging wires. The charging cable and/or the charging connector provide a flow path for guiding a liquid coolant, cooling the charging cable and/or the charging connector, and a thermal management unit for cooling the liquid coolant, the thermal management unit being fluidly connected to the flow path. The liquid coolant is an ionizable coolant, wherein a deionizing unit is provided and fluidly connected to the flow path for deionizing the liquid coolant to decrease its conductivity.

Abstract: An electric vehicle charging system includes a charging connector configured to receive a charging cable. The charging cable and/or the charging connector provide structures for guiding a coolant, cooling the charging cable and/or the charging connector. The electric vehicle charging system further comprises a thermal management unit for cooling the coolant. The thermal management unit comprises a vapor-compression refrigeration system for cooling the coolant below ambient temperature.

Abstract: A system includes an automatic charging device. The automatic charging device includes a movable arm configured to connect a charging plug head in electric communication with a vehicle inlet of an electric vehicle. The system includes a current detector configured to be in electrical communication with the automatic charging device.

Abstract: An electric vehicle charging connector (100) comprising an external enclosure (104), an inner enclosure, and a compartment (102) for power contacts. The external enclosure (104) encloses an inner enclosure (103), and is configured to receive and guide a cable (101) from a back end (111) of the electric vehicle charging connector (100) to the inner enclosure (103) at a front end (113) of the electric vehicle charging connector (100). The inner enclosure (103) comprises the compartment (102) and is configured to provide the cable (101) to the compartment (102). The electric vehicle charging connector (100) further comprises a heat pipe (106) comprising an evaporator (107), and a condenser (109). The evaporator (107) is attached to a heat source in the compartment (102) inside the inner enclosure (102), configured to conduct heat from the heat source via the external enclosure (104) to the environment, wherein at least a part of the heat pipe (106) is arranged outside the external enclosure (104).

Abstract: A charging arrangement includes an electrical vehicle and a charging device configured for charging the electrical vehicle with electrical energy, where the electrical vehicle includes a first charging connector, and the charging device includes a second charging connector configured for connecting with the first charging connector, a bi-stable mechanics to which the second charging connector is attached and which is configured for holding the second charging connector in two stable equilibrium positions, whereby in one stable equilibrium position the second charging connector is connected to the first charging connector and the other stable equilibrium position the second charging connector is unconnected to the first charging connector and an actuation device configured for moving the second charging connector between the two stable equilibrium positions.

Abstract: A force assisted charging arrangement for supplying electrical energy to an electrical vehicle includes: a first set of bus bars arranged distant and fixed in respect to ground; a second set of bus bars having a first end and a second end, the first end being rotatably connected to the first set of bus bars so as to allow a rotation of the second end around a vertical rotation axis; a charging cable having a first charging cable end and a second charging cable end, the second charging cable end being connected to the second end of the second set of bus bars; and a charging connector connected to the first charging cable end.

Abstract: The present invention relates to a method, a charge controller, a charger and charging system for charging a battery of an electric vehicle, which can include a) determining a priority for each port where an electric vehicle is connected, b) assigning a maximum available power budget to a port with first priority, c) performing a charge session at the port with the first priority, d) monitoring actual power delivered to the vehicle from the priority port, e) adjusting the power budget value of the priority port depending on the actual power delivered to the vehicle and f) assigning a remaining portion of the power budget to the port with the second highest priority, g) if the power budget exceeds a predetermined threshold value, starting or restarting a charge session at the port where the remaining portion of the power budget is assigned, and h) repeating steps e-h.

Abstract: The present invention relates to a charger for charging the battery of an electric vehicle, comprising at least one port for exchanging electric power and/or data with a vehicle during a charge session, first data communication means, for saving information regarding the charge session to a data storage location, second data communication means, for communicating a reference for obtaining access to the data storage location comprising the information regarding said charge session to an external device.