Abstract: Methods of preparing cell element(s) that are operable in alkaline or anion exchange electrochemical devices are provided, as well as corresponding cell elements and electrochemical devices such as fuel cells, electrolyzers and reversible dual devices. Binder material is mixed with catalyst material and optionally ionomer material, and coated on support layer(s) and/or one or both side of a membrane, and the catalyst layers are hot-pressed briefly, to improve the adhesion of the layer and its cohesivity. Membrane electrode assemblies are prepared from the cell elements in various configurations of the catalyst layers with respect to the cell elements, and the added binder and hot pressing improve the long-term performance and durability of the electrochemical devices.

Abstract: Membrane assemblies and separation layer(s) for electrochemical devices such as fuel cells and/or electrolyzers are provided, as well as their production methods. The separation layer(s) include surface-charged particles such as LDH particles to strengthen the membranes, enhance their ionic conductivity and prevent or reduce membrane dehydration and/or chemical degradation. In various configurations a single or few, relatively thick separation layer(s) with surface-charged particles may be used, while in other configurations alternating layers of ionomeric material and layers with surface-charged particles may be used, optimizing ionic conductivity with mechanical strength. Thin protective layers with solids content up to 100% may be set adjacent to the electrodes, and the orientation of the surface-charged particles may be set to enhance the ion conductivity of the respective layer.

Abstract: Methods of making alkaline exchange catalytic electrodes for electrochemical devices are provided, as well as fuel cells, electrolyzers and dual reversible devices with provided electrodes and/or membrane-electrode assemblies. Methods comprise preparing a catalyst dispersion by mixing catalyst nanoparticles and polymer precursor dispersion in a solvent. The polymer precursor(s) comprise multiple types of monomer units with multiple types of functional groups that include non-cationic functional group(s) and anion-conductive functional group(s). Consecutively, the catalyst dispersion is deposited on a functional substrate and the solvent is evaporated to form a catalyst layer, and then the non-cationic functional group(s) and/or the anion-conductive group(s) are crosslinked to stabilize the catalyst layer. Membrane-electrode assemblies may be formed by the provided methods, and used in various types of electrochemical devices.

Abstract: A membrane for fuel cells, such as PEM and/or AEM fuel cells and/or electrolyzers is disclosed. Such a membrane (e.g., an anion conducting membrane) may include: crosslinked ionomer comprising two types of functional groups: a first type of functional groups forming crosslinking bonds between two ionomer chains; and a second type of functional groups comprising ion conducting functional groups. In some embodiments, the crosslinking bonds may not include the ion conducting functional groups. A catalyst coated membrane (CCM) is also disclosed. In such case the membrane may further include at least one catalyst layer attached to at least one side of the membrane to form the catalyst coated membrane (CCM). The at least one catalyst layer may include catalyst nanoparticles and crosslinked ionomer of the catalyst layer comprising two types of functional groups.