Abstract: A diagnostic system for a power distribution circuit including a line, neutral and ground may include a switch configured to electrically connect the line and neutral, a first sensor configured to sense a line to neutral electrical parameter, and a second sensor configured to sense a neutral to ground electrical parameter. The system may also include a processor configured to close the switch, to observe at least some of the sensed electrical parameters before and after the switch is closed, and to identify a fault condition in the line or neutral based on the observed electrical parameters.

Abstract: A method for supplying power to an electrically assisted steering system is described. In one example, the method adjusts alternator field current to increase energy supplied to the electrically assisted steering system in response to an automatic engine stop request. The method may improve operation of the electrically assisted steering system.

Abstract: A vehicle power system includes a battery having a plurality of cells and at least one controller. The at least one controller causes the cells to acquire charge for a period of time such that at the expiration of the period of time, voltages of some of the cells are approximately equal to a specified voltage, amp·hours stored by other of the cells are approximately equal, and an amount of energy stored by the battery is at least equal to a predetermined target energy amount.

Abstract: In one embodiment, a method for an engine comprises adjusting an engine operating parameter based on exhaust pressure, the exhaust pressure estimated based on wastegate actuator motor current.

Abstract: A power system for a vehicle may include at least one controller and a battery having a plurality of cells. The at least one controller may, for each of the cells, determine a voltage of the cell, determine a discharge time to reduce the voltage to a value approximately equal to a minimum of the determined voltages, and cause the cell to discharge for the discharge time to balance the battery.

Abstract: In hybrid electric vehicles having increased battery storage capacity and plug-in capability, electric-only operation of significant duration is available. To supplement lubrication for the electric and mechanical components provided in a fluid circuit by an engine-driven mechanical pump, an electric pump is provided in parallel to the mechanical pump. When the electric pump is operating, a diagnostic can be performed to determine system integrity. According to one embodiment, an actual quantity provide to the circuit is determined; an expected quantity is estimated; and a fault is determined when the actual and expected quantities differ by more than a predetermined amount. The fault may indicate a leak or plug in the fluid circuit or a failure of a component in the fluid circuit.

Abstract: A method for supplying power to an electrically assisted steering system is described. In one example, the method adjusts alternator field current to increase energy supplied to the electrically assisted steering system in response to an automatic engine stop request. The method may improve operation of the electrically assisted steering system.

Abstract: Various methods for controlling a wastegate with an actuator having a temperature-dependent magnetic field are provided. In one example, the magnetic field is estimated based on operating conditions and other parameters, and used to apply a magnetic correction to a voltage supplied to the actuator. The methods may provide accurate wastegate control in the presence of varying magnetic fields, ensuring the proper supply of boost to an engine.

Abstract: A system for improving engine starting is disclosed. In one example, an engine starting is improved by providing a variable load to the engine during engine starting. The variable load may be provided by controlling alternator field current during the engine start.

Abstract: An insulated electric conductor having a copper core, a layer of aluminum formed on the copper core, and a second layer of aluminum in the form of a high-purity aluminum is disclosed. The copper core may be a solid core or may be formed from a plurality of copper strands. The layer of aluminum formed over the copper core is at least partially anodized to form an aluminum oxide dielectric layer. The layer of high-purity aluminum may be formed by evaporation deposition, sputter deposition, or co-extrusion. Once the layer of high-purity aluminum is formed, it is anodized. More than two layers of aluminum may be formed over the copper core.

Abstract: A method of anodizing a coil comprised of wire having a copper core and a layer of a metal formed on the core is disclosed. The metal has electrically insulating characteristics when anodized. Two variations of the method are provided. In the first variation the metal-clad wire is partially anodized prior to being wound on a spool to form a coil. Once the partially anodized wire is wound onto a spool the coiled wire is anodized to complete anodization. The anodized coiled wire may be rinsed to remove residual electrolytic material. In the second variation the metal-clad wire is wound on a spool to form a coil. The coiled wire is then anodized. The method of the disclosed invention reduces or entirely eliminates the presence of micro cracks in the oxide layer. The resulting coil may be used in motors, electromagnets, generators, alternators and subsystems for the same.

Abstract: An insulated electric conductor and method for making such a conductor are disclosed. The conductor comprises a copper core, a layer of aluminum formed over the copper core, an aluminum oxide dielectric layer formed over the layer of aluminum, and a thin polymeric layer formed over said aluminum oxide dielectric layer. The thin polymeric layer is preferably between about 30 microns (0.001?) and about 500 microns (0.02?) and is more preferably between about 45 microns (0.0015?) and about 250 microns (0.01?). The polymeric layer may be any polymeric material selected from the group consisting of acrylic resins, epoxy resins, polyurethane resins, and silicone resins. Other polymeric materials may be used. The polymeric layer may be formed by a variety of methods including, but not limited to, spraying, brushing, dipping, and powder coating.

Abstract: A vehicle includes an auxiliary battery and one or more accessory loads. An accessory load command is modulated such that the auxiliary battery outputs a discharge current to an accessory load. The discharge current has, in addition to a current component for driving the accessory load, an alternating current (AC) component to cause a temperature of the auxiliary battery to increase.

Abstract: A power system for a vehicle may include at least one controller and a battery having a plurality of cells. The at least one controller may, for each of the cells, determine a voltage of the cell, determine a discharge time to reduce the voltage to a value approximately equal to a minimum of the determined voltages, and cause the cell to discharge for the discharge time to balance the battery.

Abstract: A system for improving engine starting is disclosed. In one example, an engine starting is improved by providing a predictable load to the engine during engine starting. The predictable load may be provided by controlling alternator field voltage during the engine start.

Abstract: A system for improving engine starting is disclosed. In one example, an engine starting is improved by providing a variable load to the engine during engine starting. The variable load may be provided by controlling alternator field current during the engine start.

Abstract: In hybrid electric vehicles having increased battery storage capacity and plug-in capability, electric-only operation of significant duration is available. To supplement lubrication for the electric and mechanical components provided in a fluid circuit by an engine-driven mechanical pump, an electric pump is provided in parallel to the mechanical pump. When the electric pump is operating, a diagnostic can be performed to determine system integrity. According to one embodiment, an actual quantity provide to the circuit is determined; an expected quantity is estimated; and a fault is determined when the actual and expected quantities differ by more than a predetermined amount. The fault may indicate a leak or plug in the fluid circuit or a failure of a component in the fluid circuit.

Abstract: A system for improving engine starting is disclosed. In one example, an engine starting is improved by providing a predictable load to the engine during engine starting. The predictable load may be provided by controlling alternator field voltage during the engine start.

Abstract: An electric vehicle such as a hybrid electric vehicle (HEV), a plug-in hybrid electric vehicle (PHEV), and a battery-only electric vehicle (BEV) includes a traction battery. A torque command is generated for a motor such that a traction battery electrically connected therewith outputs a discharge current having an alternating current (AC) component to cause a temperature of the traction battery to increase.

Abstract: A method for improving starting of an engine that may be repeatedly stopped and started is presented. In one embodiment, the method adjusts a transmission actuator in response to engine combustion during an engine start. The method may improve vehicle launch for stop/start vehicles.