Patents by Inventor Allen Charkey

Allen Charkey has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240332478
    Abstract: A lithium and zinc ion bi-polar battery includes, in one example, a plurality of carbon or titanium bi-polar current collectors arranged with cells to form a stack of bi-polar configuration such that each of the bi-polar current collectors is between and in direct contact with a zinc electrode and lithium-ion intercalation electrode of an adjacent pair of the cells.
    Type: Application
    Filed: September 25, 2023
    Publication date: October 3, 2024
    Inventors: Adam Weisenstein, Melissa D. McIntyre, Randy Moore, Allen Charkey, Viet H. Vu
  • Patent number: 11978878
    Abstract: A lithium and zinc ion bi-polar battery includes, in one example, a plurality of carbon or titanium bi-polar current collectors arranged with cells to form a stack of bi-polar configuration such that each of the bi-polar current collectors is between and in direct contact with a zinc electrode and lithium-ion intercalation electrode of an adjacent pair of the cells.
    Type: Grant
    Filed: March 30, 2023
    Date of Patent: May 7, 2024
    Assignee: AEsir Technologies, Inc.
    Inventors: Adam Weisenstein, Melissa D. McIntyre, Randy Moore, Allen Charkey, Viet H. Vu
  • Patent number: 11652251
    Abstract: An aqueous battery system includes an electrode assembly, a recombination device, and a controller. The recombination device has a catalyst that combines hydrogen and oxygen produced by the electrode assembly to form water and generate heat via exothermic reaction. The controller, responsive to a detected temperature or change in temperature associated with the recombination device due to the heat, changes power supplied to the electrode assembly.
    Type: Grant
    Filed: November 2, 2020
    Date of Patent: May 16, 2023
    Assignee: ZAF Energy Systems, Incorporated
    Inventors: Eivind Listerud, Adam Weisenstein, Melissa D. McIntyre, Allen Charkey, Michael J. Gordon, Shiloh J. Williams
  • Patent number: 11462724
    Abstract: A method for manufacturing electrodes includes mixing a powder to form a homogenous blend, injecting a lubricant into the homogenous blend to form a dough, kneading the dough to form a fibrillated dough, and outputting segments of the fibrillated dough. The method also includes processing the segments into a continuous plaque, drying the continuous plaque to form an active material sheet, laminating portions of the active material sheet to a current collector substrate to form an electrode blank, and sectioning the electrode blank into electrodes.
    Type: Grant
    Filed: April 27, 2022
    Date of Patent: October 4, 2022
    Assignee: ZAF ENERGY SYSTEMS, INCORPORATED
    Inventors: Michael J. Gordon, Shiloh J. Williams, Allen Charkey, Andrew Souder, II
  • Patent number: 11404747
    Abstract: A zinc-based battery includes a non-sintered separator system including a polymer separator and a coating on the polymer separator. The coating includes cellulose acetate that prevents metallic zinc penetration into the separator, and ceria bound with the cellulose acetate that chemically oxidizes metallic zinc to zinc oxide.
    Type: Grant
    Filed: February 18, 2022
    Date of Patent: August 2, 2022
    Assignee: ZAF ENERGY SYSTEMS, INCORPORATED
    Inventors: Adam Weisenstein, Allen Charkey, Melissa D. McIntyre
  • Patent number: 11322729
    Abstract: A method for manufacturing zinc negative electrodes includes mixing a powder including zinc with polytetrafluoroethylene to form a homogenous blend, injecting a lubricant into the homogenous blend to form a dough, kneading the dough to form a fibrillated dough, and extruding the fibrillated dough through a die to form a ribbon. The method also includes calendering the ribbon to a target thickness to form a plaque, drying the plaque to form an active material sheet, laminating portions of the active material sheet to a current collector substrate to form an electrode blank, and sectioning the electrode blank into zinc negative electrodes.
    Type: Grant
    Filed: November 5, 2021
    Date of Patent: May 3, 2022
    Assignee: ZAF ENERGY SYSTEMS, INCORPORATED
    Inventors: Michael J. Gordon, Shiloh J. Williams, Allen Charkey, Andrew Souder, II
  • Patent number: 11258103
    Abstract: A zinc alkaline secondary battery includes a positive electrode, a negative electrode including a multi-valent oxide species, a separator system disposed between the electrodes, and an alkaline electrolyte in contact with the negative electrode. The alkaline electrolyte includes hexametaphosphate salt and zinc acetate. Ligands from the hexametaphosphate salt and zinc acetate are anchored to the negative electrode via chelation sites created by the multi-valent oxide species.
    Type: Grant
    Filed: March 16, 2020
    Date of Patent: February 22, 2022
    Assignee: ZAF ENERGY SYSTEMS, INCORPORATED
    Inventors: Melissa D. McIntyre, Ernest Rimanosky, Adam Weisenstein, Cody R. Carter, Allen Charkey
  • Patent number: 11205772
    Abstract: A method for manufacturing zinc negative electrodes includes mixing a powder including zinc with polytetrafluoroethylene to form a homogenous blend, injecting a lubricant into the homogenous blend to form a dough, kneading the dough to form a fibrillated dough, and extruding the fibrillated dough through a die to form a ribbon. The method also includes calendering the ribbon to a target thickness to form a plaque, drying the plaque to form an active material sheet, laminating portions of the active material sheet to a current collector substrate such that the current collector substrate is sandwiched between the portions to form an electrode blank, and sectioning the electrode blank into zinc negative electrodes.
    Type: Grant
    Filed: May 13, 2021
    Date of Patent: December 21, 2021
    Assignee: ZAF ENERGY SYSTEMS, INCORPORATED
    Inventors: Michael J. Gordon, Shiloh J. Williams, Allen Charkey, Andrew Souder, II
  • Publication number: 20200220224
    Abstract: A zinc alkaline secondary battery includes a positive electrode, a negative electrode including a multi-valent oxide species, a separator system disposed between the electrodes, and an alkaline electrolyte in contact with the negative electrode. The alkaline electrolyte includes hexametaphosphate salt and zinc acetate. Ligands from the hexametaphosphate salt and zinc acetate are anchored to the negative electrode via chelation sites created by the multi-valent oxide species.
    Type: Application
    Filed: March 16, 2020
    Publication date: July 9, 2020
    Inventors: Melissa D. McIntyre, Ernest Rimanosky, Adam Weisenstein, Cody R. Carter, Allen Charkey
  • Patent number: 10658675
    Abstract: An electrode includes a current collector having metallic struts formed by freeze tape casting along a cast direction, and an electrochemically active material occupying portions of the void spaces. The struts define a percolated conductive network and void spaces through the percolated conductive network. The struts are directionally aligned and the void spaces are directionally ordered perpendicular to the cast direction.
    Type: Grant
    Filed: November 1, 2018
    Date of Patent: May 19, 2020
    Assignee: ZAF ENERGY SYSTEMS, INCORPORATED
    Inventors: Adam Weisenstein, Allen Charkey, Melissa D. McIntyre
  • Publication number: 20200144625
    Abstract: An electrode includes a current collector having metallic struts formed by freeze tape casting along a cast direction, and an electrochemically active material occupying portions of the void spaces. The struts define a percolated conductive network and void spaces through the percolated conductive network. The struts are directionally aligned and the void spaces are directionally ordered perpendicular to the cast direction.
    Type: Application
    Filed: November 1, 2018
    Publication date: May 7, 2020
    Inventors: Adam Weisenstein, Allen Charkey, Melissa D. Mclntyre
  • Publication number: 20200091561
    Abstract: A zinc alkaline secondary battery includes a positive electrode, a negative electrode including a multi-valent oxide species, a separator system disposed between the electrodes, and an alkaline electrolyte in contact with the negative electrode. The alkaline electrolyte includes hexametaphosphate salt and zinc acetate. Ligands from the hexametaphosphate salt and zinc acetate are anchored to the negative electrode via chelation sites created by the multi-valent oxide species.
    Type: Application
    Filed: September 17, 2018
    Publication date: March 19, 2020
    Inventors: Melissa D. McIntyre, Emest Rimanosky, Adam Weisenstein, Cody R. Carter, Allen Charkey
  • Patent number: 10511059
    Abstract: A battery cell includes an electrode assembly having a negative electrode, positive electrode, and separator bathed in an alkaline electrolyte, a pouch encapsulating the electrode assembly, and first and second tabs respectively extending from the positive and negative electrodes through the pouch. The first tab has thereon a coating including acrylic paint and the second tab has thereon a coating including lacquer to discourage creepage of the alkaline electrolyte along the first and second tabs and out of the pouch.
    Type: Grant
    Filed: November 15, 2018
    Date of Patent: December 17, 2019
    Assignee: ZAF Energy Systems, Incorporated
    Inventors: Adam Weisenstein, Allen Charkey, Melissa D. McIntyre, Blaine D. Latimer, Benjamin J. Washburn
  • Publication number: 20030077512
    Abstract: An electrolyte containing an aqueous solution having potassium hydroxide and potassium pyrophosphate dissolved therein. The electrolyte is used as electrolyte for nickel-zinc alkaline rechargeable batteries.
    Type: Application
    Filed: October 18, 2001
    Publication date: April 24, 2003
    Inventors: Allen Charkey, Xuejun Cao, Hanlin Zhang
  • Patent number: 5863676
    Abstract: A zinc active material containing a calcium-zincate constituent is formed external of a battery. The zinc active material is used as the active material for a zinc electrode used in the battery.
    Type: Grant
    Filed: March 27, 1997
    Date of Patent: January 26, 1999
    Assignee: Energy Research Corporation
    Inventors: Allen Charkey, Dwaine K. Coates
  • Patent number: 5862392
    Abstract: A computer carrying case having a battery assembly integrated into a panel of the case. The battery assembly forms a structural component for the panel of the case into which it is integrated. In one form, the assembly is made of first and second nickel zinc battery modules. These modules are integrated into the top and bottom panels, respectively, of the case. Each module is of molded plastic form and includes a number of planar batteries each having insoluble roll bonded nickel electrodes.
    Type: Grant
    Filed: September 27, 1996
    Date of Patent: January 19, 1999
    Assignee: Energy Research Corporation
    Inventors: Allen Charkey, Dwaine K. Coates
  • Patent number: 5658694
    Abstract: A zinc negative electrode comprising first and second zinc electrode assemblies separated by a porous hydrophobic element: Each of the zinc electrode assemblies includes a zinc active element and is devoid of any catalytic material for promoting oxygen gas recombination by the zinc active element.
    Type: Grant
    Filed: September 27, 1996
    Date of Patent: August 19, 1997
    Assignee: Energy Research Corporation
    Inventor: Allen Charkey
  • Patent number: 5556720
    Abstract: A zinc negative electrode comprising a zinc active material, Ba(OH).sub.2 or Sr(OH).sub.2 and a conductive matrix including a metallic oxide which is more electropositive than zinc. The zinc negative electrode is incorporated into a zinc secondary battery having an electrolyte whose electrolyte constituent is a low percentage of the electrolyte. The zinc negative electrode is split into electrode assemblies separated by a porous hydrophobic element.
    Type: Grant
    Filed: May 1, 1995
    Date of Patent: September 17, 1996
    Assignee: Energy Research Corporation
    Inventor: Allen Charkey
  • Patent number: 5460899
    Abstract: A zinc negative electrode comprising a zinc active material, Ca(OH).sub.2 and a conductive matrix including a metallic oxide which is more electropositive than zinc. The zinc negative electrode is incorporated into a zinc secondary battery having an electrolyte whose electrolyte constituent is a low percentage of the electrolyte. The zinc negative electrode is split into electrode assemblies separated by a porous hydrophobic element.
    Type: Grant
    Filed: August 18, 1994
    Date of Patent: October 24, 1995
    Assignee: Energy Research Corporation
    Inventor: Allen Charkey
  • Patent number: 5264305
    Abstract: A zinc secondary battery in which a plurality of battery cells are separated by bipolar plates which provide electrical conductivity between the cells and in which the battery cells and bipolar plates are arranged horizontally in a vertical stack.
    Type: Grant
    Filed: May 3, 1991
    Date of Patent: November 23, 1993
    Assignee: Energy Research Corporation
    Inventor: Allen Charkey