Patents by Inventor Allen James Halbritter
Allen James Halbritter has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11904558Abstract: Systems and methods are provided for handling objects. One embodiment is an apparatus for handling objects. The apparatus includes a vacuum securement head. The vacuum securement head includes a strongback, and an array of end effectors arranged at the strongback in conformance with a contour. The contour is complementary to a pickup tool. The array of end effectors is configured to pickup objects at the pickup tool. The vacuum securement head also includes an impermeable membrane that is penetrated by the end effectors, and a vacuum system configured to provide suction through the end effectors. The suction is configured to remove air between the impermeable membrane and a rigid tool, and offset air leaks between the impermeable membrane and the rigid tool.Type: GrantFiled: September 13, 2021Date of Patent: February 20, 2024Assignee: The Boeing CompanyInventors: Luis Velasquez, Allen James Halbritter
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Publication number: 20230330949Abstract: Described herein are methods and systems for manufacturing composite stringers using independently movable pallets with independent vacuum controls. Specifically, a stringer forming system comprises a base plate and a plurality of sets of pallets (e.g., two or more sets of pallets), slidably coupled to the base plate and forming an adjustable cavity. Each pallet comprises a primary vacuum zone, fluidly connected to a separate vacuum port. The system allows for independent application of a reduced pressure to the primary vacuum zone of each pallet. For example, a reduced pressure is applied only to pallets that are already covered with a composite layup and to pallets that are being covered. Any pallets that are exposed are kept at an ambient pressure and decoupled from a vacuum source, thereby reducing the vacuum leakage through the overall system. As the composite layup is being formed over new pallets, these new pallets are subjected to the reduced pressure.Type: ApplicationFiled: June 20, 2023Publication date: October 19, 2023Applicant: The Boeing CompanyInventors: Allen James Halbritter, Andrew J. Maass
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Patent number: 11753186Abstract: Described herein are flexible truss systems and methods of transferring flexible composite parts using these systems. A flexible truss system comprises a flexible truss mechanism and composite pick-and-place mechanisms supported on the flexible truss mechanism and designed to attach to various composite parts. The flexible truss mechanism comprises flexible elongated members and slidable ribs coupled to each flexible elongated member. Specifically, each rib is slidably coupled to at least one flexible elongated member. In some examples, each rib is also fixedly coupled to another flexible elongated member. The slidable coupling allows the flexible truss mechanism to bend and follow the shape of a supported part, such that the composite pick-and-place mechanisms are able to contact and support different areas of the composite part. As such, the same flexible truss mechanism is able to support flexible composite parts having different shapes.Type: GrantFiled: June 12, 2020Date of Patent: September 12, 2023Assignee: The Boeing CompanyInventors: Caleb J. Handolescu, Luis F. Velasquez, Allen James Halbritter
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Patent number: 11667063Abstract: Systems and methods are provided for compacting laminates. One embodiment is a method for compacting a laminate onto a surface of a forming tool. The method includes placing the laminate onto the forming tool, disposing a compaction device over the laminate, gripping the compaction device to the forming tool, compacting the laminate with a pressure foot of the compaction device, and removing the compaction device from the forming tool.Type: GrantFiled: November 16, 2021Date of Patent: June 6, 2023Assignee: The Boeing CompanyInventors: Allen James Halbritter, Edward Ray Duncan
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Patent number: 11667403Abstract: Systems and methods are provided for placing preforms onto a mandrel. One illustrative method includes moving a mandrel in a process direction relative to a station(s) that comprises multiple pick-and-place machine(s), identifying a tray that stores a preform comprising an unhardened fiber-reinforced material, placing the strong back at the preform via at least one of the pick-and-place machine(s), applying a vacuum to hold the preform in contact with the strong back, transporting the preform to a mandrel via the pick-and-place machine(s), and placing the preform onto the mandrel.Type: GrantFiled: November 10, 2021Date of Patent: June 6, 2023Assignee: The Boeing CompanyInventors: Darrell D. Jones, Daniel R. Smith, Robert William Whiting, Allen James Halbritter
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Publication number: 20220153433Abstract: Systems and methods are provided for placing preforms onto a mandrel. One illustrative method includes moving a mandrel in a process direction relative to a station(s) that comprises multiple pick-and-place machine(s), identifying a tray that stores a preform comprising an unhardened fiber-reinforced material, placing the strong back at the preform via at least one of the pick-and-place machine(s), applying a vacuum to hold the preform in contact with the strong back, transporting the preform to a mandrel via the pick-and-place machine(s), and placing the preform onto the mandrel.Type: ApplicationFiled: November 10, 2021Publication date: May 19, 2022Inventors: Darrell D. Jones, Daniel R. Smith, Robert William Whiting, Allen James Halbritter
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Patent number: 11312026Abstract: Systems and methods are provided for vacuum handling of composite parts. One embodiment is a method for picking up, placing, and compacting an object. The method includes covering a part of an object with an impermeable membrane, applying a negative pressure via an end effector that is sufficient to offset any air leaks between a first portion of the impermeable membrane and the object, thereby forming a suction hold that secures the object to the impermeable membrane, and transporting the object to a rigid tool while the suction hold is retained. The method further comprises applying a negative pressure via the end effector that offsets air leaks between a second portion of the impermeable membrane and the rigid tool, thereby forming a suction hold that compacts the object to the rigid tool.Type: GrantFiled: October 10, 2019Date of Patent: April 26, 2022Assignee: The Boeing CompanyInventors: Luis Felipe Velasquez, Allen James Halbritter, Daniel Johnson
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Publication number: 20220111604Abstract: Systems and methods are provided for handling objects. One embodiment is an apparatus for handling objects. The apparatus includes a vacuum securement head. The vacuum securement head includes a strongback, and an array of end effectors arranged at the strongback in conformance with a contour. The contour is complementary to a pickup tool. The array of end effectors is configured to pickup objects at the pickup tool. The vacuum securement head also includes an impermeable membrane that is penetrated by the end effectors, and a vacuum system configured to provide suction through the end effectors. The suction is configured to remove air between the impermeable membrane and a rigid tool, and offset air leaks between the impermeable membrane and the rigid tool.Type: ApplicationFiled: September 13, 2021Publication date: April 14, 2022Inventors: Luis Velasquez, Allen James Halbritter
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Publication number: 20220072809Abstract: Systems and methods are provided for compacting laminates. One embodiment is a method for compacting a laminate onto a surface of a forming tool. The method includes placing the laminate onto the forming tool, disposing a compaction device over the laminate, gripping the compaction device to the forming tool, compacting the laminate with a pressure foot of the compaction device, and removing the compaction device from the forming tool.Type: ApplicationFiled: November 16, 2021Publication date: March 10, 2022Inventors: Allen James Halbritter, Edward Ray Duncan
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Patent number: 11220071Abstract: Systems and methods are provided for compacting laminates. One embodiment is a method for compacting a laminate onto a surface of a forming tool. The method includes placing the laminate onto the forming tool, disposing a compaction device over the laminate, gripping the compaction device to the forming tool, compacting the laminate with a pressure foot of the compaction device, and removing the compaction device from the forming tool.Type: GrantFiled: October 31, 2018Date of Patent: January 11, 2022Assignee: The Boeing CompanyInventors: Allen James Halbritter, Edward Ray Duncan
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Publication number: 20210387747Abstract: Described herein are flexible truss systems and methods of transferring flexible composite parts using these systems. A flexible truss system comprises a flexible truss mechanism and composite pick-and-place mechanisms supported on the flexible truss mechanism and designed to attach to various composite parts. The flexible truss mechanism comprises flexible elongated members and slidable ribs coupled to each flexible elongated member. Specifically, each rib is slidably coupled to at least one flexible elongated member. In some examples, each rib is also fixedly coupled to another flexible elongated member. The slidable coupling allows the flexible truss mechanism to bend and follow the shape of a supported part, such that the composite pick-and-place mechanisms are able to contact and support different areas of the composite part. As such, the same flexible truss mechanism is able to support flexible composite parts having different shapes.Type: ApplicationFiled: June 12, 2020Publication date: December 16, 2021Applicant: The Boeing CompanyInventors: Caleb J. Handolescu, Luis F. Velasquez, Allen James Halbritter
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Publication number: 20210283868Abstract: Systems and methods are provided for compacting objects onto tools. One embodiment is a method for compacting an object onto a rigid tool. The method includes placing an object onto a surface of a rigid tool, disposing an end effector over the object, spreading linkages of the end effector, causing a scroll of material between the linkages to be disposed atop the object while surrounding the object, and applying a negative pressure to the scroll that offsets air leaks between the scroll and the object, thereby forming a suction hold that compacts the object onto the rigid tool.Type: ApplicationFiled: March 13, 2020Publication date: September 16, 2021Inventors: Eric Carlton Anderson, Allen James Halbritter, Daniel Johnson, Adam Lee, Luis Velasquez
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Publication number: 20210107169Abstract: Systems and methods are provided for vacuum handling of composite parts. One embodiment is a method for picking up, placing, and compacting an object. The method includes covering a part of an object with an impermeable membrane, applying a negative pressure via an end effector that is sufficient to offset any air leaks between a first portion of the impermeable membrane and the object, thereby forming a suction hold that secures the object to the impermeable membrane, and transporting the object to a rigid tool while the suction hold is retained. The method further comprises applying a negative pressure via the end effector that offsets air leaks between a second portion of the impermeable membrane and the rigid tool, thereby forming a suction hold that compacts the object to the rigid tool.Type: ApplicationFiled: October 10, 2019Publication date: April 15, 2021Inventors: Luis Felipe Velasquez, Allen James Halbritter, Daniel Johnson
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Publication number: 20200130294Abstract: Systems and methods are provided for compacting laminates. One embodiment is a method for compacting a laminate onto a surface of a forming tool. The method includes placing the laminate onto the forming tool, disposing a compaction device over the laminate, gripping the compaction device to the forming tool, compacting the laminate with a pressure foot of the compaction device, and removing the compaction device from the forming tool.Type: ApplicationFiled: October 31, 2018Publication date: April 30, 2020Inventors: Allen James Halbritter, Edward Ray Duncan
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Patent number: 10532828Abstract: Apparatus, systems, and methods for placing a part may automatically self-align the part relative to a target along multiple axes of movement, such as along the width of the part, and normal to one or more target surfaces of the target. Devices may include one or more installation heads each having a respective retaining portion configured to selectively support and retain the part in association with the respective installation head as the device moves the part from a first location located apart from the target, towards the target. The installation head may be configured to automatically align the part with the target, in response to engagement between one or more part surfaces of the part and one or more target surfaces of the target. The retaining portion may be configured to selectively release the part once the part is automatically aligned with and operatively at the target.Type: GrantFiled: June 30, 2017Date of Patent: January 14, 2020Assignee: The Boeing CompanyInventors: Allen James Halbritter, Andrew Elmer Modin
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Publication number: 20190002132Abstract: Apparatus, systems, and methods for placing a part may automatically self-align the part relative to a target along multiple axes of movement, such as along the width of the part, and normal to one or more target surfaces of the target. Devices may include one or more installation heads each having a respective retaining portion configured to selectively support and retain the part in association with the respective installation head as the device moves the part from a first location located apart from the target, towards the target. The installation head may be configured to automatically align the part with the target, in response to engagement between one or more part surfaces of the part and one or more target surfaces of the target. The retaining portion may be configured to selectively release the part once the part is automatically aligned with and operatively at the target.Type: ApplicationFiled: June 30, 2017Publication date: January 3, 2019Inventors: Allen James Halbritter, Andrew Elmer Modin
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Patent number: 9573350Abstract: Applicator devices for applying a surface covering to a part and methods for applying a surface covering to a part are disclosed. Disclosed applicator devices may include an inflatable bladder and a support structure configured to position the inflatable bladder with respect to the part and/or a support surface on which the part is positioned. The inflatable bladder may be used to apply the surface covering to the part, and may be configured to apply a uniform pressure to the surface covering and part, regardless of surface topography. The inflatable bladder may include a cover material at least partially covering the external bladder surface, which may be configured to reduce friction between the inflatable bladder and the surface covering. Such applicator devices may be particularly useful for, for example, applying a decorative laminate to a honeycomb core panel.Type: GrantFiled: January 9, 2015Date of Patent: February 21, 2017Assignee: The Boeing CompanyInventor: Allen James Halbritter
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Publication number: 20160200083Abstract: Applicator devices for applying a surface covering to a part and methods for applying a surface covering to a part are disclosed. Disclosed applicator devices may include an inflatable bladder and a support structure configured to position the inflatable bladder with respect to the part and/or a support surface on which the part is positioned. The inflatable bladder may be used to apply the surface covering to the part, and may be configured to apply a uniform pressure to the surface covering and part, regardless of surface topography. The inflatable bladder may include a cover material at least partially covering the external bladder surface, which may be configured to reduce friction between the inflatable bladder and the surface covering. Such applicator devices may be particularly useful for, for example, applying a decorative laminate to a honeycomb core panel.Type: ApplicationFiled: January 9, 2015Publication date: July 14, 2016Applicant: The Boeing CompanyInventor: Allen James Halbritter