Abstract: Methods of Electrical Discharge Machining (EDM) ceramic components are provided. In one aspect, a method includes electrical discharge machining a ceramic component, such as a Ceramic Matrix Composite (CMC) component. The ceramic component is electrical discharge machined while a contact matrix is positioned so that electrically conductive compliant and pressurized contacts of the contact matrix engage the ceramic component and so that an electrically conductive member of the contact matrix is in electrical conduction to a grounding structure.

Abstract: A system for forming features within composite components includes a tubular electrode extending along a longitudinal direction from a proximal end to a distal end. The distal end is, in turn, configured to be positioned relative to a machining surface of the composite component such that a spark gap is defined between the distal end and the machining surface. Furthermore, the tubular electrode further extends in a radial direction between an inner surface and an outer surface, with the inner surface defining a central passage configured to supply a dielectric fluid to the machining surface. The outer surface of the tubular electrode includes at least one a channel defined therein or a non-circular cross-sectional shape.