Abstract: A cosmetic part is formed via compression molding in a single molding operation with no post processing by forming an assemblage of feed constituents, wherein the assemblage includes plural fiber-bundle-based preforms and one or more resin-only constituents, the latter configured and positioned as appropriate to create resin-rich cosmetic layers where desired on the part.

Abstract: An improved compression-molding process utilizes a unique assemblage of feed constituents, arranged, and aligned in a particular manner. The assemblage includes fiber-bundle preforms having a filamentous form with a typically circular or oval cross section, and having many thousands of relatively long, co-aligned, resin-impregnated fibers. The fiber-bundle preforms are formed to have an application-appropriate length and optionally shape. The assemblage further includes very-short-fiber constituents have a filamentous form and consisting of very short, typically non-aligned, resin-impregnated fibers. Although consisting of very short fibers, the very-short-fiber constituent may nevertheless be similar in length and cross section to the FB preforms to facilitate handling, registration with a mold cavity, and the like.

Abstract: A method for cleaning or treating a mold includes form a cleaning charge or a release-agent charge, placing the charge in a mold cavity and applying heat and pressure to the charge, thereby conforming the charge to the mold cavity and forming a mock part, and then ejecting and discarding the mock part. During processing of the cleaning charge, contaminants adhering to the walls of the mold cavity from previous molding runs are incorporated into the mock part. During processing of the release-agent charge, release agent is transferred from the charge to the surface of the mold cavity.

Abstract: A cosmetic part is formed via compression molding in a single molding operation with no post processing by forming an assemblage of feed constituents, wherein the assemblage includes plural fiber-bundle-based preforms and one or more resin-only constituents, the latter configured and positioned as appropriate to create resin-rich cosmetic layers where desired on the part.